Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Filler Assembly (G1875908) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Filler Assembly (G1875908) / Removal and Installation

REMOVAL

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Diesel Exhaust Fluid Tank Drain and Refill (303-08B Engine Emission Control - INGENIUM I4 2.0L Diesel, General Procedures).

Refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Filler Assembly (G1875908) / Removal and Installation

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Filler Assembly (G1875908) / Removal and Installation

Torque: 7 Nm

NOTE:

Do not disassemble further if removed for access only.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Filler Assembly (G1875908) / Removal and Installation

Torque: 6 Nm

INSTALLATION

  1. To install reverse the removal procedure.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

PART(S)

PART(S)

REMOVAL

NOTES:

  • Some variation in the illustrations may occur, but the essential information is always correct.
  • Some components shown removed for clarity.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Diesel Exhaust Fluid Tank Drain and Refill (303-08B Engine Emission Control - INGENIUM I4 2.0L Diesel, General Procedures).

WARNING:

Be prepared to collect escaping fluid.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

CAUTION:

Make sure that all disconnected electrical connectors and sockets are sealed.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

CAUTION:

Discard the bolts.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

WARNING:

Be prepared to collect escaping fluid.

CAUTION:

Do not use excessive force to remove the component.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

CAUTION:

Using a suitable tool, remove the seals.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

If a new pump is being installed this step is not required.

CAUTION:

Discard the components.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

If a new pump is being installed this step is not required.

CAUTIONS:

  • Using a suitable tool, remove the seals.
  • Discard the components.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

If a new pump is being installed this step is not required.

INSTALLATION

CAUTIONS:

  • Lubricate seals with deionized water.
  • Make sure that the components are clean, dry and free from corrosion and foreign material.

NOTE:

Install new seals.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

If a new pump is being installed this step is not required.

Renew Part: Diesel exhaust fluid injection pump seals.

CAUTION:

Make sure that new components are installed.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

If a new pump is being installed this step is not required.

Renew Part: Diesel exhaust fluid injection pump seals.

CAUTION:

Install the new sleeves and isolators to the Diesel Exhaust Fluid pump.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

If a new pump is being installed this step is not required.

CAUTIONS:

  • Make sure that new bolts are installed.
  • The bolts must be re-torqued after 2 minutes.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

Renew Part: Diesel exhaust fluid injection pump bolts.

Torque: 6 Nm

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

CAUTION:

Lubricate with deionized water.

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

Engine Emission Control - Ingenium i4 2.0l Diesel Diesel Exhaust Fluid Injection Pump (G1937696) / Removal and Installation

The quick connector is pushed in an axial direction onto the SAE spigot, until you hear a audible click.

Refer to: Diesel Exhaust Fluid Tank Drain and Refill (303-08B Engine Emission Control - INGENIUM I4 2.0L Diesel, General Procedures).

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