Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Roof Sheet Metal Repairs Roof Front Panel (G1770881) - Removal

Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General Information / Roof Sheet Metal Repairs Roof Front Panel (G1770881) / Roof Sheet Metal Repairs Roof Front Panel (G1770881) - Removal

NOTE:

The roof front panel is installed in conjunction with:

  • Windshield
  • Headliner
  • Front seat
  • Side air curtain module
  • Glass roof panel

Roof sheet metal repairs roof front panel (G1770881) - Removal

  1. The roof front panel is serviced as indicated.
  2. Before commencing this procedure make sure that you are aware of all Health and Safety requirements.

    For additional information, refer to: Health and Safety Precautions (100-00, Description and Operation).

  3. For further information on the methods, tools and fixings used in this procedure refer to the body repairs - general information section.

NOTES:

  • Where self piercing rivets (SPR) removal is instructed use either the approved SPR tool or 5.3mm drill bit.
  • Any joints sealed as part of vehicle manufacture must be sealed as part of the repair.
  • The four screw in studs must be replaced in the installation of the roof front panel.
  • Make sure a zinc rich primer is applied to any bare metal surfaces.
  1. For additional information, refer to: Windshield Glass (501-11, Removal and Installation).
  2. For additional information, refer to: Headliner (501-05, Removal and Installation).
  3. For additional information, refer to: Front Seat (501-10, Removal and Installation).
  4. For additional information, refer to: Side Air Curtain Module (501- 20B, Removal and Installation).
  5. For additional information, refer to: Glass Roof Panel (501-11, Removal and Installation).
  6. Release and position the wiring harness to one side.

Roof sheet metal repairs roof front panel (G1770881) - Removal

  1. Remove the roof studs as indicated.

Roof sheet metal repairs roof front panel (G1770881) - Removal

  1. Remove the SPR's and the spot welds as indicated.
  2. Carefully separate the joints and remove the roof front panel.
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