Land Rover Discovery: Roof Sheet Metal
Repairs Roof
Front Panel (G1770881)
- Removal
NOTE:
The roof front panel is installed in conjunction with:
- Windshield
- Headliner
- Front seat
- Side air curtain module
- Glass roof panel
- The roof front panel is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions
(100-00, Description and Operation).
- For further information on the methods, tools and fixings used in
this procedure refer to the body repairs - general information
section.
NOTES:
- Where self piercing rivets (SPR) removal is instructed use either the
approved SPR tool or 5.3mm drill bit.
- Any joints sealed as part of vehicle manufacture must be sealed as
part of the repair.
- The four screw in studs must be replaced in the installation of the
roof front panel.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- For additional information, refer to: Windshield Glass (501-11,
Removal and Installation).
- For additional information, refer to: Headliner (501-05, Removal and
Installation).
- For additional information, refer to: Front Seat (501-10, Removal
and Installation).
- For additional information, refer to: Side Air Curtain Module (501-
20B, Removal and Installation).
- For additional information, refer to: Glass Roof Panel (501-11,
Removal and Installation).
- Release and position the wiring harness to one side.
- Remove the roof studs as indicated.
- Remove the SPR's and the spot welds as indicated.
- Carefully separate the joints and remove the roof front panel.
READ NEXT:
Installation
Dress flanges where necessary.
Clean and prepare the panel surfaces.
Clean out the threads on the captive nut inserts where the roof
studs are installed.
Offer up the new roof front
REMOVAL
NOTE:
The water drain panel is installed in conjunction with:
Rear bumper cover
Liftgate
Quarter panel
Rear lamp panel outer
The water drain panel is serviced as indicated.
Before c
SEE MORE:
Windshield washer supply hose
Rear window washer supply hose
Washer fluid level sensor
Right headlamp washer supply hose
Headlamp washer pump
Front/rear washer pump
Left headlamp washer supply hose
The windshield washer reservoir is located in the front of the right wheel
arch, behind the
The piston cooling oil jets solenoid is located on the left side of the
cylinder
block, below the thermostat housing. The solenoid is located in a port in the
cylinder block and sealed with an O-ring seal. A screw secures the solenoid
in the cylinder block.
The piston cooling oil jets solenoid c