Land Rover Discovery: Body Repairs and General Information
Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General
Information
- Vehicle Specific Information and Tolerance Checks
- Vehicle Specific Information and Tolerance Checks Tailgate Alignment
- Vehicle Specific Information and Tolerance Checks Rear Door Alignment
- Vehicle Specific Information and Tolerance Checks Hood Alignment
- Vehicle Specific Information and Tolerance Checks Front Door Alignment
- Vehicle Specific Information and Tolerance Checks Fender Alignment
- Side Panel Sheet Metal Repairs / Description and Operation
- Side Panel Sheet Metal Repairs Side Panel (G1770901)
- Side Panel Sheet Metal Repairs Rocker Panel and 'B' Pillar Outer Panel (G1770927)
- Side Panel Sheet Metal Repairs Rocker Panel and B Pillar Inner (G1770926)
- Side Panel Sheet Metal Repairs Rocker Panel (G1770907)
- Side Panel Sheet Metal Repairs B-pillar Reinforcement (G1770905)
- Side Panel Sheet Metal Repairs B-pillar Inner Panel (G1770906) / Removal and Installation
- Side Panel Sheet Metal Repairs 'B' Pillar Outer Panel (G1770904)
- Side Panel Sheet Metal Repairs 'A' Pillar Reinforcement (G1770903)
- Side Panel Sheet Metal Repairs 'A' Pillar Outer Panel (G1770902)
- Roof Sheet Metal Repairs Windshield Header Panel (G1770878) / Removal and Installation
- Roof Sheet Metal Repairs Roof Rear Panel (G1770883)
- Roof Sheet Metal Repairs Roof Rear Header Panel (G1770882) / Removal and Installation
- Roof Sheet Metal Repairs Roof Panel (G1770876)
- Roof Sheet Metal Repairs Roof Front Panel (G1770881)
- Rear end Sheet Metal Repairs Water Drain Panel (G1770948) / Removal and Installation
- Rear end Sheet Metal Repairs Spare Wheel - Vehicles Without- 7 Seats (G1770929)
- Rear end Sheet Metal Repairs Spare Wheel - Vehicles Without- 7 Seats (G1770930)
- Rear end Sheet Metal Repairs Rear Wheelhouse Outer (G1770944)
- Rear end Sheet Metal Repairs Rear Side Member Section (G1770933)
- Rear end Sheet Metal Repairs Rear Side Member Lower Side Extension (G1771166) / Removal and Installation
- Rear end Sheet Metal Repairs Rear Side Member Closing Panel (G1780740) / Removal and Installation
- Rear end Sheet Metal Repairs Rear Lamp Panel Outer (G1771163)
- Rear end Sheet Metal Repairs Rear Floor Side Extension (G1770934)
- Rear end Sheet Metal Repairs Rear Bumper Retaining Rail (G1770947) / Removal and Installation
- Rear end Sheet Metal Repairs Rear Bumper Mounting Upper (G1780738) / Removal and Installation
- Rear end Sheet Metal Repairs Rear Bumper Mounting Lower (G1780739) / Removal and Installation
- Rear end Sheet Metal Repairs Quarter Panel Lower Extension (G1771164) / Removal and Installation
- Rear end Sheet Metal Repairs Quarter Panel (G1770932)
- Rear end Sheet Metal Repairs Inner Quarter Panel Upper (G1770949)
- Rear end Sheet Metal Repairs Inner Quarter Panel Assembly (G1770950)
- Rear end Sheet Metal Repairs Back Panel Outer (G1770946)
- Rear end Sheet Metal Repairs Back Panel Inner (G1770945)
- General Information / Diagnosis and Testing
- Front end Sheet Metal Repairs
- Front end Sheet Metal Repairs Suspension Top Mount (G1770868)
- Front end Sheet Metal Repairs Front Side Member and Suspension Top Mount Assembly (G1770869)
- Front end Sheet Metal Repairs Front Side Member (G1770867) /Removal and Installation
- Front end Sheet Metal Repairs Front Fender Mounting Panel (G1770874) / Removal and Installation
- Front end Sheet Metal Repairs Front Bumper Mounting (G1775677) / Removal and Installation
- Front end Sheet Metal Repairs Fender Apron Panel Reinforcement (G1770870) / Removal and Installation
- Front end Sheet Metal Repairs Fender Apron Panel Front Section (G1775681)
- Front end Sheet Metal Repairs Fender Apron Panel Front Reinforcement (G1775679)
- Front end Sheet Metal Repairs Fender Apron Panel (G1770873) / Removal and installation
- Front end Sheet Metal Repairs Fender Apron Lower Panel (G1775678) / Removal and Installation
- Body Repairs - General Information
- Body Repairs - Corrosion Protection
- Body Closure Noise Vibration and Harshness Sealing
Body Closures Power
Liftgate Switch (G1889733)
/ Removal and InstallationVehicle Specific Information and
Tolerance Checks
READ NEXT:
Vehicle Specific Information and
Tolerance Checks
FRONT END BODY DIMENSIONS
NOTES:
All dimensions shown are in millimetres (mm).
Dimensions shown to holes, are always taken from/to the hole
centre. They are also always to the body panel surface,
Vehicle Specific Information and
Tolerance Checks
Tailgate Alignment
ADJUSTMENT
NOTE:
Some variation in the illustrations may occur, but the essential
information is always correct.
With the liftgate closed, check the alignment of the liftgate to the
roof panel and b
Vehicle Specific Information and
Tolerance Checks
Rear Door
Alignment
CHECK
Check all trims are located and fitted correctly before performing
this procedure.
NOTE:
The rear quarter panel is a fixed point, all alignment
checks must start from the rear quarter panel.
Che
SEE MORE:
Front end Sheet Metal
Repairs Front
Side Member and
Suspension Top
Mount
Assembly (G1770869) - Installation
Installation
NOTE:
Make sure that the drilled out spot welds are replaced with MIG plug
welds in the same quantities.
Dress the flanges where necessary.
Using the old fender apron panel reinforcement as a guide measure
and cut the new fender apron panel reinforcement that is attached
to th
Running-in
This vehicle is built using high-precision
manufacturing methods, but the moving
parts of the engine must still bed-in,
relative to each other. This process occurs
mainly in the first 3 000 km of operation.
During this running-in period of 3 000 km,
observe and follow the instructions below:
Do n
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