Land Rover Discovery: Side Panel Sheet Metal Repairs / Description and Operation
Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General
Information / Side Panel Sheet
Metal Repairs
/ Description and Operation
GALVANIC CORROSION
For additional information, refer to: Corrosion Protection (501-25B, Description and Operation).
BODY SIDE SERVICE PANELS
TIME SCHEDULES , BODY SIDE SERVICE PANELS
The following information shows the total time taken to install single panels.
These times do not include removal of mechanical, electrical and trim, (MET), items or paint times.
The times shown are to be used as a guide only.
Vehicle Specific Information and
Tolerance Checks
Fender AlignmentSide Panel Sheet
Metal Repairs
Side Panel (G1770901)
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Side Panel Sheet
Metal Repairs
Side Panel (G1770901)
- Removal
REMOVAL
NOTE:
The side panel is installed in conjunction with:
Front bumper cover
Fender
Fender splash shield
Front fender mounting panel
Windshield
Front door
Rear door
Rocker panel moulding
Side Panel Sheet
Metal Repairs
Side Panel (G1770901)
- Installation
Installation
NOTE:
Make sure that a zinc rich primer is applied to any bare metal
surfaces.
Dress the flanges where necessary
Clean and prepare the panel surfaces.
CAUTION:
This step requires the
SEE MORE:
Handles, Locks, Latches and
Entry Systems
- Pinpoint Tests
NOTE:
If the door is a rear door, ensure that the child locks are not engaged
and the fault is still present before continuing.
NOTE:
Ensure that the door latch claw remains in the fully latched position
during this test.
NOTE:
Ensure that the door latch claw remains in the fully latch
Rear Drive Unit
(RDU)/ Description
Drive flange
Mounting bracket
RDU pump
All Wheel Drive (AWD) valve block oil filler plug
AWD Valve block
PTU synchroniser piston pressure line P4
PTU synchroniser piston pressure line P3 including pressure damper
Left RDU clutch pressure line P2
Right RDU clutch pressure line P1
RDU oil
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