Land Rover Discovery: Side Panel Sheet Metal Repairs / Description and Operation
Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General
Information / Side Panel Sheet
Metal Repairs
/ Description and Operation
GALVANIC CORROSION
For additional information, refer to: Corrosion Protection (501-25B, Description and Operation).
BODY SIDE SERVICE PANELS
TIME SCHEDULES , BODY SIDE SERVICE PANELS
The following information shows the total time taken to install single panels.
These times do not include removal of mechanical, electrical and trim, (MET), items or paint times.
The times shown are to be used as a guide only.
Vehicle Specific Information and
Tolerance Checks
Fender AlignmentSide Panel Sheet
Metal Repairs
Side Panel (G1770901)
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Side Panel Sheet
Metal Repairs
Side Panel (G1770901)
- Removal
REMOVAL
NOTE:
The side panel is installed in conjunction with:
Front bumper cover
Fender
Fender splash shield
Front fender mounting panel
Windshield
Front door
Rear door
Rocker panel moulding
Side Panel Sheet
Metal Repairs
Side Panel (G1770901)
- Installation
Installation
NOTE:
Make sure that a zinc rich primer is applied to any bare metal
surfaces.
Dress the flanges where necessary
Clean and prepare the panel surfaces.
CAUTION:
This step requires the
SEE MORE:
Electronic Engine Controls
- Ingenium i4 2.0l Diesel
COMPONENT LOCATION - SHEET 1 OF 5
Clutch pedal position sensor
Accelerator Pedal Position (APP) sensor
Clutch Bottom of Travel (BOT) switch
Brake pedal switch
Transmission Control Switch (TCS) - Automatic transmission only
Diesel Exhaust Fluid (DEF) heater control unit
Diesel exhaust fluid
Glass Roof Panel (G1805062) -
Installation
Installation
CAUTIONS:
Make sure that the 10 spacers are correctly installed prior
to installation.
Make a note of the orientation of the spacers.
CAUTION:
Make sure that the mating faces are clean and free of foreign
material.
Prepare the glass roof panel, glass roof panel flange and trimm
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