Land Rover Discovery: Side Panel Sheet Metal Repairs / Description and Operation
Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General
Information / Side Panel Sheet
Metal Repairs
/ Description and Operation
GALVANIC CORROSION
For additional information, refer to: Corrosion Protection (501-25B, Description and Operation).
BODY SIDE SERVICE PANELS
TIME SCHEDULES , BODY SIDE SERVICE PANELS
The following information shows the total time taken to install single panels.
These times do not include removal of mechanical, electrical and trim, (MET), items or paint times.
The times shown are to be used as a guide only.
Vehicle Specific Information and
Tolerance Checks
Fender AlignmentSide Panel Sheet
Metal Repairs
Side Panel (G1770901)
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Side Panel Sheet
Metal Repairs
Side Panel (G1770901)
- Removal
REMOVAL
NOTE:
The side panel is installed in conjunction with:
Front bumper cover
Fender
Fender splash shield
Front fender mounting panel
Windshield
Front door
Rear door
Rocker panel moulding
Side Panel Sheet
Metal Repairs
Side Panel (G1770901)
- Installation
Installation
NOTE:
Make sure that a zinc rich primer is applied to any bare metal
surfaces.
Dress the flanges where necessary
Clean and prepare the panel surfaces.
CAUTION:
This step requires the
SEE MORE:
Telematics Control Module (TCU)
Battery cover
Battery pack
Battery tray
Electrical connector
GPS antenna connector
GSM antenna connector
Telematics Control Module
The TCU is located in the right rear corner of the luggage
compartment,
behind the trim panel.
For security reasons the TCU is located in a position that is
Rear end Sheet Metal
Repairs Rear
Floor Side
Extension (G1770934)
- Installation
Installation
Dress the flanges where necessary.
Offer up the new rear floor side extension and clamp into position.
Check alignment if correct, proceed to next step, if not, rectify and
recheck before proceeding.
NOTE:
Make sure the holes are drilled through the side member and
the rear floor
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