Land Rover Discovery: Side Panel Sheet Metal Repairs / Description and Operation
Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General
Information / Side Panel Sheet
Metal Repairs
/ Description and Operation
GALVANIC CORROSION
For additional information, refer to: Corrosion Protection (501-25B, Description and Operation).
BODY SIDE SERVICE PANELS
TIME SCHEDULES , BODY SIDE SERVICE PANELS
The following information shows the total time taken to install single panels.
These times do not include removal of mechanical, electrical and trim, (MET), items or paint times.
The times shown are to be used as a guide only.
Vehicle Specific Information and
Tolerance Checks
Fender AlignmentSide Panel Sheet
Metal Repairs
Side Panel (G1770901)
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Side Panel Sheet
Metal Repairs
Side Panel (G1770901)
- Removal
REMOVAL
NOTE:
The side panel is installed in conjunction with:
Front bumper cover
Fender
Fender splash shield
Front fender mounting panel
Windshield
Front door
Rear door
Rocker panel moulding
Side Panel Sheet
Metal Repairs
Side Panel (G1770901)
- Installation
Installation
NOTE:
Make sure that a zinc rich primer is applied to any bare metal
surfaces.
Dress the flanges where necessary
Clean and prepare the panel surfaces.
CAUTION:
This step requires the
SEE MORE:
Hydraulic Brake Actuation / Description and Operation
COMPONENT LOCATION
NOTE:
Right Hand Drive (RHD) illustration shown, Left Hand Drive (LHD)
illustration similar.
Brake pedal
Hydraulic pipes
Integrated Hydraulic Control Unit (HCU) and Anti-lock Brake System (ABS)
module
Brake master cylinder and fluid reservoir.
OVERVIEW
The hydraulic brak
Handles, Locks, Latches and
Entry Systems
- Pinpoint Tests
NOTE:
If the door is a rear door, ensure that the child locks are not engaged
and the fault is still present before continuing.
NOTE:
Ensure that the door latch claw remains in the fully latched position
during this test.
NOTE:
Ensure that the door latch claw remains in the fully latch
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