Land Rover Discovery: Rear end Sheet Metal
Repairs Rear
Bumper Mounting
Lower (G1780739) / Removal
and Installation
REMOVAL
NOTE:
The rear bumper mounting lower is installed in conjunction with:
- Rear bumper cover
- Rear bumper
- Rear lamp assembly
- Rear lamp panel outer
- Back panel outer
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- The rear bumper mounting lower is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions
(100-00, Description and Operation).
- For further information on the methods, tools and fixings used in
this procedure refer to the body repairs - general information
section.
NOTES:
- Any joints sealed as part of vehicle manufacture must be sealed as
part of the repair.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- For additional information, refer to: Rear Bumper Cover (501-19,
Removal and Installation).
- For additional information, refer to: Rear Bumper (501-19, Removal
and Installation).
- For additional information, refer to: Rear Lamp Assembly (417-01,
Removal and Installation).
- For additional information, refer to: Rear Lamp Panel Outer (501-
30, Removal and Installation).
- For additional information, refer to: Back Panel Outer (501-30,
Removal and Installation).
- For additional information, refer to: Rear Side Member Lower Side
Extension (501-30, Removal and Installation).
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- Remove the spot welds as indicated.
- Carefully separate the joints and remove the rear bumper mounting
lower.
INSTALLATION
- Dress the flanges where necessary.
- Offer up the new rear bumper mounting lower and clamp into
position. Check alignment, if correct, proceed to next step, if not,
rectify and recheck before proceeding.
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- Drill holes in the new rear bumper mounting lower where the metal
inert gas (MIG) plug welds are to be installed as indicated.
- Remove the rear bumper mounting lower.
- Deburr the drilled holes.
- Clean and prepare the panel surfaces
- Offer up the new rear bumper mounting lower and clamp into
position. Check alignment, if correct, proceed to next step, if not,
rectify and recheck before proceeding.
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- Install the MIG plug welds as indicated.
- Dress the MIG plug welds.
- Make sure that any open or exposed panel joints are correctly
sealed.
- Make sure corrosion protection is applied to all areas affected by
repair.
- The installation of associated panels and components is the reversal
of removal procedure.
READ NEXT:
REMOVAL
NOTE:
The quarter panel lower extension is installed in conjunction with:
Rear bumper cover
Rear lamp assembly
The quarter panel lower extension is serviced as indicated.
Before comme
Removal
NOTE:
The quarter panel is installed in conjunction with:
Rear door
Rocker panel moulding
Roof moulding
Headliner
Side air curtain module
Rear quarter window glass
Rear bumper cover
R
SEE MORE:
Description
The door modules provide the interface between the door latch motors, the
door and latch switches and the Central Junction Box (CJB). The door
modules provide door micro switch status information and enable the door
motors on request from the CJB.
The rear door modules are controlled vi
REMOVAL
Remove the engine cover.
Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior
Trim and Ornamentation, Removal and Installation).
Remove the heat shield.
Torque: 10 Nm
Using suitable cutting/grinding equipment remove the clamp weld
at the points illustrated
Remove the