Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Rear end Sheet Metal Repairs Quarter Panel Lower Extension (G1771164) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General Information / Rear end Sheet Metal Repairs Quarter Panel Lower Extension (G1771164) / Removal and Installation

REMOVAL

NOTE:

The quarter panel lower extension is installed in conjunction with:

  • Rear bumper cover
  • Rear lamp assembly

Rear end sheet metal repairs quarter panel lower extension (G1771164) removal and installation

  1. The quarter panel lower extension is serviced as indicated.
  2. Before commencing this procedure make sure that you are aware of all Health and Safety requirements.

    For additional information, refer to: Health and Safety Precautions (100-00, Description and Operation).

  3. For further information on the methods, tools and fixings used in this procedure refer to the body repairs - general information section.

NOTES:

  • Any joints sealed as part of vehicle manufacture must be sealed as part of the repair.
  • Make sure a zinc rich primer is applied to any bare metal surfaces.
  1. For additional information, refer to: Rear Bumper Cover (501-19, Removal and Installation).
  2. For additional information, refer to: Rear Lamp Assembly (417-01, Removal and Installation).
  3. For additional information, refer to: Loadspace Trim Panel (501-05, Removal and Installation).

Rear end sheet metal repairs quarter panel lower extension (G1771164) removal and installation

  1. Remove the spot welds as indicated.
  2. Carefully separate the joints and remove the quarter panel lower extension.

INSTALLATION

  1. Dress the flanges where necessary.
  2. Offer up the new quarter panel lower extension and clamp into position. Check alignment, if correct proceed to next step, if not, rectify and recheck before proceeding.

Rear end sheet metal repairs quarter panel lower extension (G1771164) removal and installation

  1. Drill holes where the metal inert gas (MIG) plug welds are to be installed as indicated.
  2. Remove the quarter panel lower extension.
  3. Deburr the drilled holes.
  4. Clean and prepare the panel surfaces.
  5. Offer up the new quarter panel lower extension and clamp into position. Check alignment, if correct proceed to next step, if not, rectify and recheck before proceeding.

Rear end sheet metal repairs quarter panel lower extension (G1771164) removal and installation

  1. Install the spot and MIG plug welds as indicated.
  2. Dress all welded joints.
  3. Make sure that any open or exposed panel joints are correctly sealed.
  4. Make sure corrosion protection is applied to all areas affected by repair.
  5. The installation of associated panels and components is the reversal of removal procedure.

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