Land Rover Discovery: Rear end Sheet Metal
Repairs Quarter
Panel (G1770932) -
Installation
Installation
- Dress the flanges where necessary
- Clean and prepare the panel surfaces.
.43.jpg)
- Using the old quarter panel for reference, mark and cut the new
quarter panel where the MIG welded butt joints are to be made as
indicated.
- Offer up the new quarter panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
.44.jpg)
- Drill holes in the quarter panel where the MIG plug welds are to be
installed as indicated.
.45.jpg)
- Drill holes in the quarter panel where the MIG plug welds are
to be
installed as indicated.
- Remove the new quarter panel.
- Deburr the drilled holes.
- Deburr the drilled holes.
.46.jpg)
- Apply a 5mm bead of Land Rover recommended sealer to the NVH
components as indicated.
.47.jpg)
- Apply a 5mm bead of Land Rover recommended sealer to the
vehicle assembly as indicated.
- Offer up the new quarter panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
NOTE:
Make sure that the rocker panel butt joint is MIG brazed due
to the location of the boron reinforcements.
.48.jpg)
- Tack MIG weld and braze the butt joints as indicated.
.49.jpg)
- Install the spot welds as indicated.
.50.jpg)
- Install the spot and MIG plug welds as indicated.
NOTE:
Make sure that the rocker panel butt joint is MIG brazed due
to the location of the boron reinforcements.
.51.jpg)
- MIG weld and braze the butt joints as indicated.
- Dress all welded joints.
- Make sure that any open or exposed panel joints are correctly
sealed.
- Make sure corrosion protection is applied to all areas affected by
repair.
- The installation of associated panels and components is the reversal
of removal procedure.
READ NEXT:
REMOVAL
NOTE:
The inner quarter panel upper is installed in conjunction with:
Rear bumper cover
Side panel
Quarter panel
Fuel tank filler pipe
Rocker panel
The inner quarter panel upper is
Removal
NOTE:
The inner quarter panel assembly is installed in conjunction with:
Rear bumper cover
Side panel
Quarter panel
Quarter panel lower extension
Fuel tank
Fuel tank filler pipe
Rocke
SEE MORE:
When working on a vehicle in the workshop always make sure that:
Where practicable, the parking brake is applied and the wheels are
securely chocked to prevent the vehicle moving forwards or backwards.
Whenever possible, the ignition key is removed before any work is
carried
out on the vehicl
REMOVAL
NOTES:
Some variation in the illustrations may occur, but the essential
information is always correct.
Removal steps in this procedure may contain installation details.
Refer to: Specifications (414-01, Specifications).
NOTE:
RH illustration shown, LH is similar.
Torque: 40 Nm