Land Rover Discovery: Rear end Sheet Metal
Repairs Quarter
Panel (G1770932) -
Installation
Installation
- Dress the flanges where necessary
- Clean and prepare the panel surfaces.
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- Using the old quarter panel for reference, mark and cut the new
quarter panel where the MIG welded butt joints are to be made as
indicated.
- Offer up the new quarter panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
.44.jpg)
- Drill holes in the quarter panel where the MIG plug welds are to be
installed as indicated.
.45.jpg)
- Drill holes in the quarter panel where the MIG plug welds are
to be
installed as indicated.
- Remove the new quarter panel.
- Deburr the drilled holes.
- Deburr the drilled holes.
.46.jpg)
- Apply a 5mm bead of Land Rover recommended sealer to the NVH
components as indicated.
.47.jpg)
- Apply a 5mm bead of Land Rover recommended sealer to the
vehicle assembly as indicated.
- Offer up the new quarter panel and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
NOTE:
Make sure that the rocker panel butt joint is MIG brazed due
to the location of the boron reinforcements.
.48.jpg)
- Tack MIG weld and braze the butt joints as indicated.
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- Install the spot welds as indicated.
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- Install the spot and MIG plug welds as indicated.
NOTE:
Make sure that the rocker panel butt joint is MIG brazed due
to the location of the boron reinforcements.
.51.jpg)
- MIG weld and braze the butt joints as indicated.
- Dress all welded joints.
- Make sure that any open or exposed panel joints are correctly
sealed.
- Make sure corrosion protection is applied to all areas affected by
repair.
- The installation of associated panels and components is the reversal
of removal procedure.
READ NEXT:
REMOVAL
NOTE:
The inner quarter panel upper is installed in conjunction with:
Rear bumper cover
Side panel
Quarter panel
Fuel tank filler pipe
Rocker panel
The inner quarter panel upper is
Removal
NOTE:
The inner quarter panel assembly is installed in conjunction with:
Rear bumper cover
Side panel
Quarter panel
Quarter panel lower extension
Fuel tank
Fuel tank filler pipe
Rocke
SEE MORE:
FRONT SEAT ADJUSTMENT - NON-MEMORY SEATS
The driver and passenger seat switchpacks each receive a permanent fused
primary battery power supply from the Central Junction Box (CJB). This
feed is always live regardless of ignition power mode status.
Each switch provides a ground and power supply to th
Before raising the vehicle or changing a
wheel, make sure that you read and
comply with the following warnings:
Always find a safe place to stop;
off the highway and away from
traffic.
Do not jack the vehicle if it is over
a metal grating or manhole cover.
Make sure the vehicle is on firm,
l