Land Rover Discovery: Rear end Sheet Metal
Repairs Inner
Quarter Panel
Upper (G1770949)
REMOVAL
NOTE:
The inner quarter panel upper is installed in conjunction with:
- Rear bumper cover
- Side panel
- Quarter panel
- Fuel tank filler pipe
- Rocker panel
![Rear end sheet metal repairs inner quarter panel upper (G1770949) removal and installation](images/books/227/index(4).52.jpg)
- The inner quarter panel upper is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions
(100-00, Description and Operation).
- For further information on the methods, tools and fixings used in
this procedure refer to the body repairs - general information
section.
NOTES:
- Any joints sealed as part of vehicle manufacture must be sealed as
part of the repair.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- For additional information, refer to: Rear Bumper Cover (501-19,
Removal and Installation).
- For additional information, refer to: Side Panel (501-29, Removal
and Installation).
- For additional information, refer to: Quarter Panel (501-30, Removal
and Installation).
NOTE:
Right hand only.
- For additional information, refer to: Fuel Tank Filler Pipe (310-01A,
Removal and Installation).
- For additional information, refer to: Rocker Panel (501-29, Removal
and Installation).
![Rear end sheet metal repairs inner quarter panel upper (G1770949) removal and installation](images/books/227/index(4).53.jpg)
- Mark and cut the inner quarter panel upper as indicated.
![Rear end sheet metal repairs inner quarter panel upper (G1770949) removal and installation](images/books/227/index(4).54.jpg)
- Remove the spot welds as indicated.
- Carefully separate the joints and remove the inner quarter panel
upper.
INSTALLATION
- Dress flanges where necessary.
- Clean and prepare the panel surfaces.
- Using the old inner quarter panel upper as a guide, mark and cut
the new inner quarter panel upper where the metal inert gas (MIG)
butt weld is to be installed.
- Offer up the new inner quarter panel upper and clamp into
position. Check alignment if correct, proceed to next step, if not,
rectify and recheck before proceeding.
![Rear end sheet metal repairs inner quarter panel upper (G1770949) removal and installation](images/books/227/index(4).55.jpg)
- Tack MIG weld the inner quarter panel upper butt joint as indicated.
![Rear end sheet metal repairs inner quarter panel upper (G1770949) removal and installation](images/books/227/index(4).56.jpg)
- Install the spot welds as indicated.
![Rear end sheet metal repairs inner quarter panel upper (G1770949) removal and installation](images/books/227/index(4).57.jpg)
- MIG weld the butt joint as indicated.
- Dress the butt weld.
- Make sure that any open or exposed panel joints are correctly
sealed.
- Make sure corrosion protection is applied to all areas affected by
repair.
- The installation of associated panels and components is the reversal
of removal procedure
READ NEXT:
Removal
NOTE:
The inner quarter panel assembly is installed in conjunction with:
Rear bumper cover
Side panel
Quarter panel
Quarter panel lower extension
Fuel tank
Fuel tank filler pipe
Rocke
Installation
Dress the flanges where necessary.
CAUTION:
This step will require the aid of another person as the panel
will be heavy.
Offer up the new inner quarter panel assembly and clamp into
SEE MORE:
REMOVAL
CAUTION:
Use a suitable trim tool.
NOTE:
Some variation in the illustrations may occur, but the essential
information is always correct.
Disconnect the battery ground cable.
Refer to: Specifications (414-01, Specifications).
Refer to: Instrument Cluster (413-01, Removal and Installation).
Flange bolt
Sprocket
Variable flow oil pump with integral vacuum pump
Oil level gauge
Oil level gauge tube
Bolt (4 off)
Oil pan
Bolt (16 off)
Sealing washer
Drain plug
The oil pan is cast from aluminum alloy using a high pressure die cast
process and is located on the underside of the c