Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Rear end Sheet Metal Repairs Inner Quarter Panel Assembly (G1770950) - Installation

Installation

  1. Dress the flanges where necessary.

CAUTION:

This step will require the aid of another person as the panel will be heavy.

  1. Offer up the new inner quarter panel assembly and clamp into position. Check alignment, if correct proceed to next step, if not, rectify and recheck before proceeding.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Drill holes where the metal inert gas (MIG) plug welds are to be installed as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Drill holes where the MIG plug welds are to be installed as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Drill holes where the MIG plug welds are to be installed as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Drill holes where the MIG plug welds are to be installed as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Cut slots where the MIG braze slot welds are to be installed as indicated.

CAUTION:

This step will require the aid of another person as the panel will be heavy.

  1. Remove the inner quarter panel assembly.
  2. Deburr the drilled holes.
  3. Clean and prepare the panel surfaces.

CAUTION:

This step will require the aid of another person as the panel will be heavy.

  1. Offer up the new inner quarter panel assembly and clamp into position. Check alignment, if correct proceed to next step, if not, rectify and recheck before proceeding.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the spot welds as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the spot welds as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the spot welds as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the MIG plug welds as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the MIG plug and the spot welds as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the MIG plug and the spot welds as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the MIG plug welds as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. MIG braze the slots as indicated.

NOTE:

The components that are located/installed to these weld studs must be offered up and cross checked for alignment prior to the installation of the weld studs to the new panel.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Prepare the new panel and install the weld studs in their original locations as indicated.

NOTE:

The components that are located/installed to these weld studs must be offered up and cross checked for alignment prior to the installation of the weld studs to the new panel.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Prepare the new panel and install the weld studs in their original locations as indicated.
  2. Dress all welds.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the bracket and tighten the bolts to 25Nm as indicated.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the r3

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Install the liftgate buffer and tighten the bolts to 25Nm as indicated.
  2. Install the quarter panel.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Tack MIG weld the quarter panel butt joint as indicated.
  2. Install the quarter panel MIG and spot welds.

Rear end sheet metal repairs inner quarter panel assembly (G1770950) - Installation

  1. Mig weld the quarter panel butt joint as indicated.
  2. Make sure that any open or exposed panel joints are sealed with a Land Rover recommended sealer.
  3. Make sure corrosion protection is applied to all areas affected by repair.
  4. The installation of associated panels and components is the reversal of removal procedure.

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