Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Rear end Sheet Metal Repairs Rear Side Member Lower Side Extension (G1771166) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General Information / Rear end Sheet Metal Repairs Rear Side Member Lower Side Extension (G1771166) / Removal and Installation

REMOVAL

NOTE:

The rear side member lower side extension is installed in conjunction with:

  • Rear bumper cover
  • Rear bumper
  • Back panel outer
  • Back panel inner
  • Rear lamp panel outer

Rear end sheet metal repairs rear side member lower side extension (G1771166) removal and installation

  1. The rear side member lower side extension is serviced as indicated.
  2. Before commencing this procedure make sure that you are aware of all Health and Safety requirements.

    For additional information, refer to: Health and Safety Precautions (100-00, Description and Operation).

  3. For further information on the methods, tools and fixings used in this procedure refer to the body repairs - general information section

NOTES:

  • Any joints sealed as part of vehicle manufacture must be sealed as part of the repair.
  • Make sure a zinc rich primer is applied to any bare metal surfaces.
  1. For additional information, refer to: Rear Bumper Cover (501-19, Removal and Installation).
  2. For additional information, refer to: Rear Bumper (501-19, Removal and Installation).
  3. For additional information, refer to: Back Panel Outer (501-30, Removal and Installation).
  4. For additional information, refer to: Back Panel Inner (501-30, Removal and Installation).
  5. For additional information, refer to: Rear Lamp Panel Outer (501- 30, Removal and Installation).

Rear end sheet metal repairs rear side member lower side extension (G1771166) removal and installation

  1. Remove the spot welds as indicated.
  2. Carefully separate the joints and remove the panel.

INSTALLATION

  1. Dress the flanges where necessary.

Rear end sheet metal repairs rear side member lower side extension (G1771166) removal and installation

  1. Drill holes in new rear side member lower side extension where the metal inert gas (MIG) plug welds are to be installed as indicated.
  2. Deburr the drilled holes.
  3. Clean and prepare the panel surfaces.
  4. Offer up the new rear side member lower side extension and clamp into position. Check alignment if correct, proceed to next step, if not, rectify and recheck before proceeding.

Rear end sheet metal repairs rear side member lower side extension (G1771166) removal and installation

  1. Install the MIG plug welds as indicated.
  2. Dress all welds.

NOTE:

The components that are located/installed to these weld studs must be offered up and cross checked for alignment prior to the installation of the weld studs to the new panel.

Rear end sheet metal repairs rear side member lower side extension (G1771166) removal and installation

  1. Prepare the new panel and install the weld studs in their original locations as indicated.
  2. Make sure that any open or exposed panel joints are correctly sealed.
  3. Make sure corrosion protection is applied to all areas affected by repair.
  4. The installation of associated panels and components is the reversal of the removal procedure.

    READ NEXT:

     Rear end Sheet Metal Repairs Rear Side Member Closing Panel (G1780740) / Removal and Installation

    REMOVAL NOTE: The rear side member closing panel is installed in conjunction with: Rear bumper cover Rear bumper Rear lamp assembly Rear lamp panel outer Back panel outer Back panel inner Rear

     Rear end Sheet Metal Repairs Rear Lamp Panel Outer (G1771163)

     Rear end Sheet Metal Repairs Rear Lamp Panel Outer (G1771163) - Removal

    Removal NOTE: The rear lamp panel outer is installed in conjunction with: Rear bumper cover Rear bumper Rear lamp assembly Quarter panel Quarter panel lower extension Side panel Loadspace trim

    SEE MORE:

     Seat Heater Mat Faults -Diagnostic Guidance

    Seat Heater Sensor Faults - Each seat has two heating elements: one in the base (seat cushion), and one in the back (squab). There is only one sensor, which is located in the base. This sensor controls both heating elements. If there is a fault with the sensor signal, neither element will oper

     Lane departure warning (LDW)

    The Lane Departure Warning (LDW) system is a driving aid only. It remains the driver's responsibility to drive with due care and attention, in a manner which is safe for the vehicle, its occupants and the other road users. The driver should still observe all other road signs, road markings and situ

    © 2019-2024 Copyright www.lrdisc.com