Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Rear end Sheet Metal Repairs Rear Lamp Panel Outer (G1771163) - Removal

Removal

NOTE:

The rear lamp panel outer is installed in conjunction with:

  • Rear bumper cover
  • Rear bumper
  • Rear lamp assembly
  • Quarter panel
  • Quarter panel lower extension
  • Side panel
  • Loadspace trim panel

Rear end sheet metal repairs rear lamp panel outer (G1771163) - Removal

  1. The rear lamp panel outer is serviced as indicated.
  2. Before commencing this procedure make sure that you are aware of all Health and Safety requirements.

    For additional information, refer to: Health and Safety Precautions (100-00, Description and Operation).

  3. For further information on the methods, tools and fixings used in this procedure refer to the body repairs - general information section.

NOTES:

  • Any joints sealed as part of vehicle manufacture must be sealed as part of the repair.
  • Make sure a zinc rich primer is applied to any bare metal surfaces.
  1. For additional information, refer to: Rear Bumper Cover (501-19, Removal and Installation).
  2. For additional information, refer to: Rear Bumper (501-19, Removal and Installation).
  3. For additional information, refer to: Rear Lamp Assembly (417-01, Removal and Installation).
  4. For additional information, refer to: Quarter Panel (501-30, Removal and Installation).
  5. For additional information, refer to: Quarter Panel Lower Extension (501-30, Removal and Installation).
  6. For additional information, refer to: Side Panel (501-29, Removal and Installation).
  7. For additional information, refer to: Loadspace Trim Panel (501-05, Removal and Installation).

Rear end sheet metal repairs rear lamp panel outer (G1771163) - Removal

  1. Remove the liftgate mounting buffers as indicated

Rear end sheet metal repairs rear lamp panel outer (G1771163) - Removal

  1. Remove the spot welds as indicated.

Rear end sheet metal repairs rear lamp panel outer (G1771163) - Removal

  1. Carefully build an expansion space between the rear lamp panel outer and the water drain panel to aid panel removal as indicated.
  2. Carefully separate the joints and remove the rear lamp panel outer.

    READ NEXT:

     Rear end sheet metal repairs rear lamp panel outer (G1771163) - Installation

    Installation Dress the flanges where necessary. Offer up the new rear lamp panel outer and clamp into position. Check alignment, if correct, proceed to next step, if not, rectify and recheck befo

     Rear end Sheet Metal Repairs Rear Floor Side Extension (G1770934)

     Rear end Sheet Metal Repairs Rear Floor Side Extension (G1770934) - Removal

    Removal NOTE: The rear floor side extension is installed in conjunction with: Rear bumper cover Rear bumper Back panel outer Back panel inner Rear lamp panel outer Rear side member lower side

    SEE MORE:

     Before starting or driving

    If the vehicle is involved in a collision, it should be checked by a Retailer/Authorised repairer, or suitably qualified personnel, before starting or driving. Note: The vehicle has an SOS Emergency call button and a Breakdown call button. AFTER DEPLOYMENT OF THE PEDESTRIAN PROTECTION SYSTEM Do not

     Topping up the coolant

    Never remove the coolant reservoir filler cap when the engine is hot. Escaping steam or scalding water could cause serious personal injury. Unscrew the filler cap slowly, allowing the pressure to escape before removing completely. Antifreeze is highly inflammable. Do not allow antifreeze

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