Land Rover Discovery: Rear end Sheet Metal
Repairs Rear
Side Member
Closing Panel (G1780740)
/ Removal and Installation
REMOVAL
NOTE:
The rear side member closing panel is installed in conjunction with:
- Rear bumper cover
- Rear bumper
- Rear lamp assembly
- Rear lamp panel outer
- Back panel outer
- Back panel inner
- Rear floor side extension
- Rear side member lower side extension
- Rear bumper mounting upper
- Spare wheel well
![Rear end sheet metal repairs rear side member closing panel (G1780740) removal and installation](images/books/227/index(6).6.jpg)
- The rear side member closing panel is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions
(100-00, Description and Operation).
- For further information on the methods, tools and fixings used in
this procedure refer to the body repairs - general information
section.
NOTES:
- Any joints sealed as part of vehicle manufacture must be sealed as
part of the repair.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- To make sure that the vehicle is correctly aligned, it must be placed
on a Land Rover approved alignment jig.
- For additional information, refer to: Rear Bumper Cover (501-19,
Removal and Installation).
- For additional information, refer to: Rear Bumper (501-19, Removal
and Installation).
- For additional information, refer to: Rear Lamp Assembly (417-01,
Removal and Installation).
- For additional information, refer to: Rear Lamp Panel Outer (501-
30, Removal and Installation).
- For additional information, refer to: Back Panel Outer (501-30,
Removal and Installation).
- For additional information, refer to: Back Panel Inner (501-30,
Removal and Installation).
- For additional information, refer to: Rear Floor Side Extension (501-
30, Removal and Installation).
- For additional information, refer to: Rear Side Member Lower Side
Extension (501-30, Removal and Installation).
- For additional information, refer to: Rear Bumper Mounting Upper
(501-30, Removal and Installation).
- For additional information, refer to: Spare Wheel Well - Vehicles
Without: 7 Seats (501-30, Removal and Installation) / Spare Wheel
Well - Vehicles With: 7 Seats (501-30, Removal and Installation).
CAUTION:
Care should be taken not to cut through into the inner
reinforcements.
![Rear end sheet metal repairs rear side member closing panel (G1780740) removal and installation](images/books/227/index(6).7.jpg)
- Using a combination of the new rear side member closing panel
and the measurements mark the position where the metal inert gas
(MIG) welded butt joint is to be made and cut the panel as
indicated.
![Rear end sheet metal repairs rear side member closing panel (G1780740) removal and installation](images/books/227/index(6).8.jpg)
- Remove the spot welds as indicated.
- Carefully separate the joints and remove the panel.
INSTALLATION
- Dress the flanges where necessary..
![Rear end sheet metal repairs rear side member closing panel (G1780740) removal and installation](images/books/227/index(6).9.jpg)
Using the old rear side member closing panel as a guide mark,
measure and cut the new rear side member closing panel where the
MIG butt joint is to be installed as indicated.
- Clean and prepare the panel surfaces.
- Offer up the new rear side member closing panel rear and clamp
into position. Check alignment if correct, proceed to next step, if
not, rectify and recheck before proceeding.
![Rear end sheet metal repairs rear side member closing panel (G1780740) removal and installation](images/books/227/index(6).10.jpg)
- Tack MIG weld the rear side member closing panel butt joint as
indicated.
![Rear end sheet metal repairs rear side member closing panel (G1780740) removal and installation](images/books/227/index(6).11.jpg)
- Install the spot welds as indicated.
![Rear end sheet metal repairs rear side member closing panel (G1780740) removal and installation](images/books/227/index(6).12.jpg)
- MIG weld the butt joint as indicated.
NOTE:
The components that are located/installed to these weld
studs must be offered up and cross checked for alignment
prior to the installation of the weld studs to the new panel.
![Rear end sheet metal repairs rear side member closing panel (G1780740) removal and installation](images/books/227/index(6).13.jpg)
- Prepare the new panel and install the weld studs in their original
locations as indicated.
- Dress the MIG welded butt weld.
- Make sure that any open or exposed panel joints are correctly
sealed.
- Make sure corrosion protection is applied to all areas affected by
repair.
- The installation of associated panels and components is the reversal
of removal procedure.
READ NEXT:
Removal
NOTE:
The rear lamp panel outer is installed in conjunction with:
Rear bumper cover
Rear bumper
Rear lamp assembly
Quarter panel
Quarter panel lower extension
Side panel
Loadspace trim
Installation
Dress the flanges where necessary.
Offer up the new rear lamp panel outer and clamp into position.
Check alignment, if correct, proceed to next step, if not, rectify and
recheck befo
SEE MORE:
SPECIAL TOOL(S)
REMOVAL
NOTE:
Some variation in the illustrations may occur, but the essential
information is always correct.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Refer to: Specifications (414-01 Battery, Mounting and Cables,
Specifications).
R
SPECIAL TOOL(S)
REMOVAL
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential
information is always correct.
All vehicles
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the veh