Land Rover Discovery: Front end Sheet Metal Repairs
Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General
Information / Front end Sheet Metal
Repairs
GALVANIC CORROSION
For additional information, refer to: Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation).
FRONT END SERVICE PANELS
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TIME SCHEDULES , FRONT END SERVICE PANELS
The following information shows the total time taken to install single panels.
These times do not include removal of mechanical, electrical and trim, (MET), items or paint times.
The times shown are to be used as a guide only.
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General Information / Diagnosis and TestingFront end Sheet Metal
Repairs Suspension
Top Mount (G1770868)
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Front end Sheet Metal
Repairs Suspension
Top Mount (G1770868) -
Removal
Removal
NOTE:
The suspension top mount is installed in conjunction with:
Front bumper cover
Front bumper
Hood
Hood latch panel
Front fender
Front fender splash shield
Fender apron panel
Fende
Front end Sheet Metal
Repairs Suspension
Top Mount (G1770868) -
Installation
Installation
NOTE:
Make sure that the drilled out spot welds are installed with metal
inert gas (MIG) plug welds in the same quantities.
Using the old suspension top mount for reference prepare the
SEE MORE:
Camshaft Carrier
Fuel rail
Fuel injector (4 off)
Oil filler and cap assembly
Engine vent module
Engine breather pipe
Camshaft carrier
Exhaust camshaft and Variable Camshaft Timing (VCT) actuator
Inlet camshaft
Camshaft cap (9 off)
Bolts (20 off)
The structural camshaft carrier is cast from aluminium al
Rear Bumper Cover (G1780371)
/ Removal and
Installation
REMOVAL
NOTE:
Removal steps in this procedure may contain installation details.
All vehicles
NOTE:
The procedure must be carried out on both sides.
Refer to: Rear Lamp Assembly (417-01, Removal and Installation).
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the
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