Land Rover Discovery: Front end Sheet Metal
Repairs Fender
Apron Lower
Panel (G1775678) / Removal
and Installation
Front end sheet metal repairs fender apron lower panel (G1775678)
- Removal
Removal
NOTE:
The fender apron lower panel is installed in conjunction with:
- Front bumper cover
- Front bumper
- Hood latch panel
- Fender apron panel front reinforcement
![Front end sheet metal repairs fender apron lower panel (G1775678) - Removal](images/books/227/index(7).19.jpg)
- The fender apron lower panel is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions
(100-00, Description and Operation).
- For further information on the methods, tools and fixings used in
this procedure refer to the body repairs - general information
section.
NOTES:
- Any joints sealed as part of vehicle manufacture must be sealed as
part of the repair.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- For additional information, refer to: Front Bumper Cover (501-19,
Removal and Installation).
- For additional information, refer to: Front Bumper (501-19, Removal
and Installation).
- For additional information, refer to: Hood Latch Panel (501-02,
Removal and Installation).
- For additional information, refer to: Fender Apron Panel Front
Reinforcement (501-27, Removal and Installation).
NOTES:
- Right hand only.
- Do not discard the retaining bracket as it is used on
installation.
![Front end sheet metal repairs fender apron lower panel (G1775678) - Removal](images/books/227/index(7).20.jpg)
- Remove the spot welds and remove air cleaner retaining bracket as
indicated.
![Front end sheet metal repairs fender apron lower panel (G1775678) - Removal](images/books/227/index(8).21.jpg)
- Remove the spot welds as indicated.
- Carefully separate the joints and remove the fender apron lower
panel.
Front end sheet metal repairs fender apron lower panel (G1775678)
- Installation
Installation
- Dress flanges where necessary.
NOTE:
The drilled out spot welds must be installed with MIG plug
welds in the same quantities.
![Front end sheet metal repairs fender apron lower panel (G1775678) - Installation](images/books/227/index(8).22.jpg)
- Using the old fender apron lower panel as a guide, drill holes in the
new fender apron lower panel where the metal inert gas (MIG) plug
welds are to be installed as indicated.
- Deburr the drilled holes.
- Clean and prepare the old and new panel joint surfaces.
- Offer up the new fender apron lower panel and clamp into position.
Check alignment if correct, proceed to next step, if not, rectify and
recheck before proceeding
![Front end sheet metal repairs fender apron lower panel (G1775678) - Installation](images/books/227/index(8).23.jpg)
- Install the MIG plug welds as indicated.
NOTE:
Right hand only.
- Offer up the air cleaner retaining bracket and clamp into position.
Check alignment if correct, proceed to next step, if not, rectify and
recheck before proceeding.
NOTE:
Right hand only.
![Front end sheet metal repairs fender apron lower panel (G1775678) - Installation](images/books/227/index(8).24.jpg)
- Install the air cleaner retaining bracket as indicated.
NOTES:
- Right hand only.
- The measurements provided in the graphic are to be used
as a guide only, the components that are located/installed
to these weld studs must be offered up and cross checked
for alignment prior to the installation of the weld studs to
the new panel.
![Front end sheet metal repairs fender apron lower panel (G1775678) - Installation](images/books/227/index(7).25.jpg)
- Prepare the new panel and install the weld studs in their original
locations as indicated.
NOTES:
- Left hand only.
- The measurements provided in the graphic are to be used
as a guide only, the components that are located/installed
to these weld studs must be offered up and cross checked
for alignment prior to the installation of the weld studs to
the new panel.
![Front end sheet metal repairs fender apron lower panel (G1775678) - Installation](images/books/227/index(7).26.jpg)
- Prepare the new panel and install the weld studs in their original
locations as indicated.
- Dress all welded joints.
- Make sure that any open or exposed panel joints are correctly
sealed.
- Make sure corrosion protection is applied to all areas affected by
repair.
- The installation of associated panels and components is the reversal
of removal procedure.
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rapidly
changing model variants. The different customer groups are strongly
influenced by the design and shape of the body. At t
Most modern vehicles are constructed from a number of different steels,
partly to obtain an optimized body, (collision, safety, rigidity, fuel economy,
etc.).
Steels are divided into several groups a
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Galvanic corrosion is the cross-contamination of dissimilar metals, in this
case aluminium and steel. Avoidance of galvanic corrosion is an important
issue to be considered in the repair of aluminium bodied vehicles.
Precautions to prevent the contamination of exposed bare aluminium
surfaces should
REMOVAL
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential
information is always correct.
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables,
Specifications).
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