Land Rover Discovery: Solvents, Sealants and Adhesives
SOLVENTS
WARNING:
Always handle all solvents, sealers and adhesives with extreme care.
Some contain chemicals or give off fumes which can be dangerous to health. Always follow the manufacturers instructions. If in doubt about any substance, particularly a solvent, DO NOT use it.
CAUTION:
If in doubt about the suitability of any proprietary solvent or sealer for a particular application, contact the manufacturer of the product for information.
The Health and Safety Precautions subsection refers to some commonly used chemicals and materials, hazards associated with their use, and safety measures to be taken. Some of these chemicals may be included as an ingredient in a sealer or adhesive.
SEALERS
Certain procedures in this manual involve the use of sealants during installation of components. Where a sealant is required, the application, together with the Land Rover part number is given in the General Specification at the start of each section and an instruction that a sealant must be used appears in the relevant repair procedure.
It is essential that the sealant(s) specified for a particular procedure are used, DO NOT use any other sealant.
Always remove traces of old sealant using a plastic scraper or suitable solvent, never use emery cloth or metal scrapers.
ADHESIVES
Whenever a procedure involves the use of an adhesive, the adhesive specified must be used and the manufacturer's instructions regarding application together with any health and safety precautions must be followed.
Special Tool Glossary
SERVICE TOOLS
Special service tools have been developed to facilitate removal, dismantling and assembly of mechanical components in a cost effective and time efficient manner. The use of such special tools also helps prevent the potential for damage to components.
Some operations described in this manual cannot be carried out properly without the aid of the relevant service tools.
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Vehicle in Workshop
When working on a vehicle in the workshop always make sure that:
Where practicable, the parking brake is applied and the wheels are
securely chocked to prevent the vehicle moving forwards or backwa
General Installation Instructions
COMPONENT REMOVAL
Whenever possible, clean components and the surrounding area before
removal.
Blank off openings exposed by component removal.
Following disconnection, seal fuel, oil or hydraulic
SEE MORE:
Exhaust filter
Diesel vehicles equipped with a Diesel
Particulate Filter (DPF) have more efficient
emissions control. The particles in the
exhaust gases are collected in the exhaust
filter during normal driving.
Cleaning of the exhaust filter, also known
as regeneration, occurs automatically
approximately every 3
Rear Drive Axle-
Differential - Vehicles without- Active Driveline
Drive
Pinion Flange -
Vehicles with- 9HP48 9-speed Automatic
Transmission - AWD
(G1775379) / Installation
Installation
WARNING:
Make sure that a new nut is installed.
Special Tool(s): 205-053
Torque: 150 Nm
CAUTION:
The component must be aligned with the installation
markings.
Make sure new Driveshaft bolts are installed.
Torque: 40 Nm
Torque: 25 Nm
Check and top-up the active on-demand couplin
