Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Manual Transmission Transaxle and Clutch / Transfer Case - M66 6-Speed Manual AWD- 9HP48 9-Speed Automatic / AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

SPECIAL TOOL(S)

AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

REMOVAL

NOTES:

  • Removal steps in this procedure may contain installation details.
  • Some variation in the illustrations may occur, but the essential information is always correct.

All vehicles

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Vehicles with diesel particulate filter (DPF)

AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

All vehicles

CAUTIONS:

  • Mark the position of the driveshaft flange in relation to the drive pinion flange.
  • To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.
  • Make sure that the driveshaft is supported with suitable retaining straps.

AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

Torque: 40 Nm

CAUTION:

Make sure that a new bolt is installed.

NOTE:

Position cloth to collect fluid spillage.

AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

Torque: 48 Nm

AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

Special Tool(s): 308-617

CAUTIONS:

  • Make sure that the area around the component is clean and free of foreign material.
  • Take extra care not to damage the mating faces.

AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

  • Special Tool(s): 308-615
  • Special Tool(s): 100-012

INSTALLATION

AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

  • Special Tool(s): 205-871

To install, reverse the removal procedure.

Check and top-up the transfer case fluid level.

Refer to: Transfer Case Draining and Filling (308-07C Transfer Case - Vehicles With: M66 6-Speed Manual Transmission AWD/9HP48 9- Speed Automatic Transmission - AWD, General Procedures).

Transfer Case - M66 6-Speed Manual AWD- 9HP48 9-Speed Automatic - AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660846) / Removal and Installation

Lubricants, Fluids, Sealers and Adhesives

Lubricants, Fluids, Sealers and Adhesives

Capacities

Capacities

General Specification

General Specification

Torque Specifications

Torque Specifications

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