Land Rover Discovery: AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845)
/ Removal and Installation
SPECIAL TOOL(S)
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index545(4).jpg)
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index546(3).jpg)
PART(S)
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index547(2).jpg)
REMOVAL
NOTES:
- Some variation in the illustrations may occur, but the essential
information is always correct.
- Some components shown removed for clarity.
All vehicles
WARNING:
Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
Refer to: Engine Undershield (501-02 Front End Body Panels,
Removal and Installation).
Vehicles with diesel particulate filter (DPF)
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index548(2).jpg)
All vehicles
CAUTION:
Discard the bolts.
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index549(2).jpg)
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index550(2).jpg)
CAUTION:
This step must be carried out to make sure that the drive
pinion nut is correctly tightened on assembly.
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index551(2).jpg)
Accurately scribe a line to mark the drive pinion shaft to the drive
pinion nut and pinion flange.
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index552(2).jpg)
Measure the depth of the pinion nut on the pinion shaft.
NOTE:
Position cloth to collect fluid spillage.
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index553(2).jpg)
Special Tool(s): 205-053
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index554(2).jpg)
Using a suitable tool, remove the pinion flange.
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index555(2).jpg)
Special Tool(s): 308-617
CAUTIONS:
- Make sure that the area around the component is clean
and free of foreign material.
- Take extra care not to damage the mating faces.
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index556(2).jpg)
Special Tool(s): 308-615, 100-012
INSTALLATION
All vehicles
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index557(2).jpg)
CAUTIONS:
- Make sure the drive pinion flange scribed marks are
aligned.
- Make sure the mark on the drive pinion nut is never
tightened short of the scribed mark on the drive pinion
shaft.
- Make sure the mark on the drive pinion nut is never
tightened past the scribed mark on the drive pinion shaft.
- If the nut is tightened passed the alignment marks do not
loosen it again.
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index558(2).jpg)
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index559(2).jpg)
Make sure the pinion flange nut is installed to same the depth as
when removed..
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index560(2).jpg)
Torque: 10 Nm
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index561(2).jpg)
Make sure new Driveshaft bolts are installed.
Renew Part: Driveshaft to front output flange bolts.
Torque: 40 Nm
Vehicles with diesel particulate filter (DPF)
![AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation](images/books/227/index562(2).jpg)
Check and top-up the transfer case fluid level.
Refer to: Engine Undershield (501-02 Front End Body Panels,
Removal and Installation).
READ NEXT:
SPECIAL TOOL(S)
REMOVAL
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential
information is always correct.
SEE MORE:
Removal
NOTE:
The spare wheel well is installed in conjunction with:
Rear bumper cover
Rear bumper
Rear bumper retaining rail
D-pillar trim panel
Back panel outer
Back panel inner
Exhaust system
Fuel tank
Rear subframe
The spare wheel well is serviced as indicated.
Before commencing
REMOVAL
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential
information is always correct.
Refer to: Air Conditioning System Recovery, Evacuation and
Charging - GTDi 2.0L Petrol (412-00 Climate Control System