Land Rover Discovery: AWD Transfer Case Draining and Filling (G1809469) / General Procedures
PART(S)
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DRAINING
CAUTION:
The fluid filler plug is not a fluid level plug.
WARNING:
Make sure to support the vehicle with axle stands.
CAUTION:
Make sure the vehicle is on a flat level surface.
Raise and support the vehicle.
Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
CAUTION:
Make sure that the area around the component is clean and free of foreign material.
NOTE:
Discard the transfer case fluid filler plug washer.
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Remove the transfer case filler plug.
NOTE:
Discard the transfer case fluid drain plug washer.
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Drain the transfer case fluid.
CAUTION:
Install a new washer.
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Install the transfer case fluid drain plug.
Renew Part: Transfer case drain plug washer.
Torque: 35 Nm
FILLING
CAUTION:
Care must be taken not to overfill the transfer case.
Fill the transfer case with 450 ml of fluid.
Refer to: Specifications (308-07C Transfer Case - Vehicles With: M66 6-Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Specifications).
CAUTION:
Install a new washer.
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Install the transfer case fluid filler plug.
Renew Part: Transfer case fill plug washer.
Torque: 35 Nm
Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
AWD Transfer Case Fluid Level Check (G1809470) / General Procedures
CAUTION:
The fluid filler plug is not a fluid level plug.
NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
CAUTION:
Make sure that the area around the component is clean and free of foreign material.
NOTE:
Remove and discard the sealing washer.
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CAUTION:
The fluid filler plug is not a fluid level plug.
Fill the transfer case with the recommended fluid.
Refer to: Specifications (308-07C Transfer Case - Vehicles With: M66 6-Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Specifications).
NOTE:
Install a new sealing washer.
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Torque: 35 Nm
Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).
AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) /
Removal and InstallationAWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845)
/ Removal and Installation
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AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845)
/ Removal and Installation
SPECIAL TOOL(S)
PART(S)
REMOVAL
NOTES:
Some variation in the illustrations may occur, but the essential
information is always correct.
Some components shown removed for clarity.
All vehicle
AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline
(G1357768) / Removal and Installation
SPECIAL TOOL(S)
REMOVAL
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential
information is always correct.
SEE MORE:
Anti-theft - Active / Diagnosis and Testing
PRINCIPLES OF OPERATION
For a detailed description of the Anti-Theft system, refer to the relevant
Description and Operation section in the workshop manual. REFER to: Anti-
Theft - Active (419-01A Anti-Theft - Active, Description and Operation).
INSPECTION AND VERIFICATION
CAUTION:
Diagnosis by subs
Driveshaft - Ingenium I4 2.0l Diesel, Vehicles Without- active Driveline
(G1890849) - Installation
Installation
Torque: 24 Nm
NOTES:
Do not tighten at this stage.
This step requires the aid of another technician.
CAUTION:
The component must be aligned with the installation
markings.
NOTES:
Make sure that new bolts are installed.
Tighten the retaining bolts working diagonally.
Renew
