Land Rover Discovery: AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) /
Removal and Installation
SPECIAL TOOL(S)
PART(S)
REMOVAL
WARNING:
Be prepared to collect escaping fluids.
NOTES:
- Some variation in the illustrations may occur, but the essential
information is always correct.
- Components shown removed for clarity.
WARNING:
Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
Remove the front right halfshaft.
Refer to: Front Right Halfshaft - RHD AWD/LHD AWD (205-04 Front
Drive Halfshafts, Removal and Installation).
Discard the nuts and bolts.
Special Tool(s): 308-617
Special Tool(s): 308-615, 100-012
INSTALLATION
Special Tool(s): 205-872
Torque: 60 Nm
Torque: 24 Nm
Torque: 24 Nm
Install new nuts and bolts.
Renew Part: Engine mounting bracket to engine bolts.
Torque:
Stage 1: 50 Nm
Stage 2: 180 Nm
Install the front right halfshaft.
Refer to: Front Right Halfshaft - RHD AWD/LHD AWD (205-04 Front
Drive Halfshafts, Removal and Installation).
Check and top-up the transfer case fluid level.
Refer to: Transfer Case Fluid Level Check (308-07C Transfer Case -
Vehicles With: M66 6-Speed Manual Transmission AWD/9HP48 9-
Speed Automatic Transmission - AWD, General Procedures).
READ NEXT:
PART(S)
DRAINING
CAUTION:
The fluid filler plug is not a fluid level plug.
WARNING:
Make sure to support the vehicle with axle stands.
CAUTION:
Make sure the vehicle is on a flat level surface.
Raise
SPECIAL TOOL(S)
PART(S)
REMOVAL
NOTES:
Some variation in the illustrations may occur, but the essential
information is always correct.
Some components shown removed for clarity.
All vehicle
SPECIAL TOOL(S)
REMOVAL
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential
information is always correct.
SEE MORE:
PRINCIPLES OF OPERATION
For a detailed description of the information and entertainment system and
operation, refer to the relevant Diagnosis and Testing section of the
workshop manual. REFER to:
Audio System (415-01 Information and Entertainment System, Description
and Operation),
Navigation System
Drive flange
Mounting bracket
RDU pump
All Wheel Drive (AWD) valve block oil filler plug
AWD Valve block
PTU synchroniser piston pressure line P4
PTU synchroniser piston pressure line P3 including pressure damper
Left RDU clutch pressure line P2
Right RDU clutch pressure line P1
RDU oil