Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

SPECIAL TOOL(S)

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

PART(S)

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

REMOVAL

WARNING:

Be prepared to collect escaping fluids.

NOTES:

  • Some variation in the illustrations may occur, but the essential information is always correct.
  • Components shown removed for clarity.

WARNING:

Do not work on or under a vehicle supported only by a jack.

Always support the vehicle on safety stands.

Raise and support the vehicle.

Remove the front right halfshaft.

Refer to: Front Right Halfshaft - RHD AWD/LHD AWD (205-04 Front Drive Halfshafts, Removal and Installation).

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

Discard the nuts and bolts.

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

Special Tool(s): 308-617

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

Special Tool(s): 308-615, 100-012

INSTALLATION

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

Special Tool(s): 205-872

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

Torque: 60 Nm

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

Torque: 24 Nm

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

Torque: 24 Nm

AWD Right Transfer Case Seal - Ingenium i4 2.0l Diesel (G1894416) / Removal and Installation

Install new nuts and bolts.

Renew Part: Engine mounting bracket to engine bolts.

Torque:

Stage 1: 50 Nm

Stage 2: 180 Nm

Install the front right halfshaft.

Refer to: Front Right Halfshaft - RHD AWD/LHD AWD (205-04 Front Drive Halfshafts, Removal and Installation).

Check and top-up the transfer case fluid level.

Refer to: Transfer Case Fluid Level Check (308-07C Transfer Case - Vehicles With: M66 6-Speed Manual Transmission AWD/9HP48 9- Speed Automatic Transmission - AWD, General Procedures).

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    PART(S) DRAINING CAUTION: The fluid filler plug is not a fluid level plug. WARNING: Make sure to support the vehicle with axle stands. CAUTION: Make sure the vehicle is on a flat level surface. Raise

     AWD Transfer Case Rear Seal - Vehicles With- Active Driveline (G1660845) / Removal and Installation

    SPECIAL TOOL(S) PART(S) REMOVAL NOTES: Some variation in the illustrations may occur, but the essential information is always correct. Some components shown removed for clarity. All vehicle

     AWD Transfer Case Rear Seal - Vehicles Without- Active Driveline (G1357768) / Removal and Installation

    SPECIAL TOOL(S) REMOVAL NOTES: Removal steps in this procedure may contain installation details. Some variation in the illustrations may occur, but the essential information is always correct.

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    PRINCIPLES OF OPERATION For a detailed description of the information and entertainment system and operation, refer to the relevant Diagnosis and Testing section of the workshop manual. REFER to: Audio System (415-01 Information and Entertainment System, Description and Operation), Navigation System

     Rear Drive Unit (RDU)

    Drive flange Mounting bracket RDU pump All Wheel Drive (AWD) valve block oil filler plug AWD Valve block PTU synchroniser piston pressure line P4 PTU synchroniser piston pressure line P3 including pressure damper Left RDU clutch pressure line P2 Right RDU clutch pressure line P1 RDU oil

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