Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Manual Transmission Transaxle and Clutch / Transfer Case - M66 6-Speed Manual AWD- 9HP48 9-Speed Automatic / AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

SPECIAL TOOL(S)

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

PART(S)

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

REMOVAL

CAUTIONS:

  • Make sure that the area around the component is clean and free of foreign material.
  • Take extra care not to damage the mating faces.
  • A soft faced hammer should be used to avoid damaging the special tool and creating debris.

NOTE:

Some variation in the illustrations may occur, but the essential information is always correct.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Power Transfer Unit - TD4 2.2L Diesel, Vehicles Without: Active Driveline (308-07C Transfer Case - Vehicles With: M66 6- Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Removal and Installation).

Refer to: Power Transfer Unit - GTDi 2.0L Petrol, Vehicles Without: Active Driveline (308-07C Transfer Case - Vehicles With: M66 6- Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Removal and Installation).

NOTE:

Note the orientation of the component prior to removal.

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Remove and discard the seal.

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Special Tool(s): 205-873/3, 205-873/1

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Special Tool(s): 205-873/3, 205-873/1

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Special Tool(s): 205-873/1, 100-012

NOTE:

Note the orientation of the components prior to removal.

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Remove and discard both seals.

INSTALLATION

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Install a new seal.

Special Tool(s): 205-873/2, JLR-205-873-01.1, 205-873/1

Renew Part: Transfer case input shaft oil seal.

CAUTION:

Make sure the seal is installed in the correct orientation

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Install a new seal.

Renew Part: Transfer case input shaft oil seal.

CAUTION:

Do not use excessive force to install the component.

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Special Tool(s): 205-873/2

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Make sure the seal is correctly installed.

Refer to: Power Transfer Unit - TD4 2.2L Diesel, Vehicles Without: Active Driveline (308-07C Transfer Case - Vehicles With: M66 6- Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Removal and Installation).

Refer to: Power Transfer Unit - TD4 2.2L Diesel, Vehicles With: Active Driveline (308-07C Transfer Case - Vehicles With: M66 6- Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Removal and Installation).

Refer to: Transfer Case Draining and Filling (308-07C Transfer Case - Vehicles With: M66 6-Speed Manual Transmission AWD/9HP48 9- Speed Automatic Transmission - AWD, General Procedures).

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