Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Manual Transmission Transaxle and Clutch / Transfer Case - M66 6-Speed Manual AWD- 9HP48 9-Speed Automatic / AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

SPECIAL TOOL(S)

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

PART(S)

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

REMOVAL

CAUTIONS:

  • Make sure that the area around the component is clean and free of foreign material.
  • Take extra care not to damage the mating faces.
  • A soft faced hammer should be used to avoid damaging the special tool and creating debris.

NOTE:

Some variation in the illustrations may occur, but the essential information is always correct.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Power Transfer Unit - TD4 2.2L Diesel, Vehicles Without: Active Driveline (308-07C Transfer Case - Vehicles With: M66 6- Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Removal and Installation).

Refer to: Power Transfer Unit - GTDi 2.0L Petrol, Vehicles Without: Active Driveline (308-07C Transfer Case - Vehicles With: M66 6- Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Removal and Installation).

NOTE:

Note the orientation of the component prior to removal.

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Remove and discard the seal.

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Special Tool(s): 205-873/3, 205-873/1

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Special Tool(s): 205-873/3, 205-873/1

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Special Tool(s): 205-873/1, 100-012

NOTE:

Note the orientation of the components prior to removal.

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Remove and discard both seals.

INSTALLATION

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Install a new seal.

Special Tool(s): 205-873/2, JLR-205-873-01.1, 205-873/1

Renew Part: Transfer case input shaft oil seal.

CAUTION:

Make sure the seal is installed in the correct orientation

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Install a new seal.

Renew Part: Transfer case input shaft oil seal.

CAUTION:

Do not use excessive force to install the component.

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Special Tool(s): 205-873/2

AWD Left Transfer Case Seal - Vehicles with- Active Driveline (G1660847) / Removal and Installation

Make sure the seal is correctly installed.

Refer to: Power Transfer Unit - TD4 2.2L Diesel, Vehicles Without: Active Driveline (308-07C Transfer Case - Vehicles With: M66 6- Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Removal and Installation).

Refer to: Power Transfer Unit - TD4 2.2L Diesel, Vehicles With: Active Driveline (308-07C Transfer Case - Vehicles With: M66 6- Speed Manual Transmission AWD/9HP48 9-Speed Automatic Transmission - AWD, Removal and Installation).

Refer to: Transfer Case Draining and Filling (308-07C Transfer Case - Vehicles With: M66 6-Speed Manual Transmission AWD/9HP48 9- Speed Automatic Transmission - AWD, General Procedures).

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     General Service Information

    INTRODUCTION This manual has been written in a format that is designed to meet the needs of Land Rover technicians worldwide and to assist them in the efficient repair and maintenance of Land Rover vehicles. This manual provides descriptions and methods for accomplishing adjustment, service and rep

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