Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Cylinder Head Gasket (G1875895) / Removal

PART(S)

Cylinder Head Gasket (G1875895) / Removal and Installation

REMOVAL

NOTES:

  • Some variation in the illustrations may occur, but the essential information is always correct.
  • Some components shown removed for clarity.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Refer to: Engine Oil Draining and Filling (303-01B Engine - INGENIUM I4 2.0L Diesel, General Procedures).

Refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - INGENIUM I4 2.0L Diesel, General Procedures).

Refer to: Valve Cover (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Engine Mount (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Intake Manifold (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Exhaust Manifold (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Cylinder Head Gasket (G1875895) / Removal

Cylinder Head Gasket (G1875895) / Removal

Cylinder Head Gasket (G1875895) / Removal

CAUTION:

Care must be taken not to damage the component.

Cylinder Head Gasket (G1875895) / Removal

CAUTION:

Remove and discard the O-ring seals.

Cylinder Head Gasket (G1875895) / Removal

CAUTION:

Discard the component

Cylinder Head Gasket (G1875895) / Removal

CAUTIONS:

  • Make sure that the components are clean, dry and free from corrosion and foreign material.
  • Check all timing components for wear and install new components if required.

NOTE:

Mark each camshaft roller follower and lash adjuster. Make sure each component is returned to its original fitted position.

Cylinder Head Gasket (G1875895) / Removal

Cylinder Head Gasket (G1875895) / Removal

CAUTION:

Discard the bolts.

Cylinder Head Gasket (G1875895) / Removal

CAUTIONS:

  • Take extra care not to damage the edges of the component.
  • Take extra care not to damage the surrounding components.

Cylinder Head Gasket (G1875895) / Removal

NOTE:

Discard the gasket.

Cylinder Head Gasket (G1875895) / Removal

CAUTION:

Make sure that the dowels and dowel holes are clean and free from debris and foreign material.

Cylinder Head Gasket (G1875895) / Removal

CAUTION:

Only use a plastic scraper to clean off the old gasket.

Cylinder Head Gasket (G1875895) / Removal

Clean and inspect the cylinder head and cylinder block.

    READ NEXT:

     Cylinder Head Gasket (G1875895) / Installation

    INSTALLATION Check cylinder head face for distortion, across the center and from corner to corner. CAUTION: Make sure that the dowels and dowel holes are clean and free from debris and foreign mater

     Engine - Ingenium i4 2.0l Diesel Engine (G1880413) / (G1880415)

     Engine - Ingenium i4 2.0l Diesel Engine (G1880413) Removal

    REMOVAL SPECIAL TOOL(S) GENERAL EQUIPMENT Engine hoist (1 tonne minimum capacity) CAUTION: Make sure that all openings are sealed. Use new blanking caps. NOTES: In this procedure the EU6 Exhaust

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     Power Transfer Unit (PTU)

    Breather and tube Drive flange Hydraulic pressure line from AWD valve block (P4) Hydraulic pressure line from AWD valve block (P3) Input shaft Left cover Casing Engine mounting bracket Right cover Crown wheel shaft Level plug Drain plug Hydraulic connection (P3) Hydraulic connection

     Engine - Ingenium i4 2.0l Diesel Valves (G1875887) / Removal and Installation

    SPECIAL TOOL(S) REMOVAL Refer to: Cylinder Head (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation). NOTE: Repeat step for other Valves. Using the special tool 303-252 compress the valve spring. Remove 2 collets from the valve stem using a magnet. Special Tool(s): 303-252 NO

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