Land Rover Discovery: Cylinder Head Gasket (G1875895) / Installation

INSTALLATION

Check cylinder head face for distortion, across the center and from corner to corner.

CAUTION:

Make sure that the dowels and dowel holes are clean and free from debris and foreign material.

NOTE:

The cylinder head gasket must be installed over the cylinder head to cylinder block dowels.

Renew Part: Cylinder head gasket.

CAUTION:

Make sure that the component is correctly located on the locating dowels.

NOTE:

With assistance, install the component.

CAUTION:

Make sure that new cylinder head bolts are installed.

NOTE:

Tighten the bolts in the indicated sequence

• Stage 1: 10Nm.
• Stage 2: 20Nm.
• Stage 3: 53Nm.

Renew Part: Cylinder head bolts.

CAUTION:

Carry out the following procedure in the indicated sequence.

• Stage 1: Loosen the bolt:180º
• Stage 2: Tighten the bolt: 53Nm.

NOTE:

Tighten the bolts in the indicated sequence.

• Stage 1: 90º
• Stage 2: 120º

Torque: 13 Nm

NOTE:

Install the camshaft followers in the sequence mark in the removal step.

CAUTION:

Make sure that a new component is installed.

Renew Part: Cylinder head temperature sensor.

Torque: 11 Nm

CAUTION:

If accidentally dropped or knocked install a new glow plug.

Torque: 13 Nm

CAUTION:

Install new o-ring seals

Renew Part: Oil filter housing drain port O-ring seal.

Torque: 12 Nm

Torque: 12 Nm

Refer to: Exhaust Manifold (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Intake Manifold (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Engine Mount (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Valve Cover (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Engine Oil Draining and Filling (303-01B Engine - INGENIUM I4 2.0L Diesel, General Procedures).

Refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - INGENIUM I4 2.0L Diesel, General Procedures)

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Cylinder Head Gasket (G1875895) / RemovalEngine - Ingenium i4 2.0l Diesel Engine (G1880413) / (G1880415)

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