Land Rover Discovery: Cylinder Head Gasket (G1875895) / Installation
INSTALLATION
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Check cylinder head face for distortion, across the center and from corner to corner.
CAUTION:
Make sure that the dowels and dowel holes are clean and free from debris and foreign material.
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NOTE:
The cylinder head gasket must be installed over the cylinder head to cylinder block dowels.
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Renew Part: Cylinder head gasket.
CAUTION:
Make sure that the component is correctly located on the locating dowels.
NOTE:
With assistance, install the component.
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CAUTION:
Make sure that new cylinder head bolts are installed.
NOTE:
Tighten the bolts in the indicated sequence
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- Stage 1: 10Nm.
- Stage 2: 20Nm.
- Stage 3: 53Nm.
Renew Part: Cylinder head bolts.
CAUTION:
Carry out the following procedure in the indicated sequence.
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- Stage 1: Loosen the bolt:180º
- Stage 2: Tighten the bolt: 53Nm.
NOTE:
Tighten the bolts in the indicated sequence.
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- Stage 1: 90º
- Stage 2: 120º
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Torque: 13 Nm
NOTE:
Install the camshaft followers in the sequence mark in the removal step.
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CAUTION:
Make sure that a new component is installed.
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Renew Part: Cylinder head temperature sensor.
Torque: 11 Nm
CAUTION:
If accidentally dropped or knocked install a new glow plug.
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Torque: 13 Nm
CAUTION:
Install new o-ring seals
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Renew Part: Oil filter housing drain port O-ring seal.
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Torque: 12 Nm
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Torque: 12 Nm
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Refer to: Exhaust Manifold (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Refer to: Intake Manifold (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Refer to: Engine Mount (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Refer to: Valve Cover (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Refer to: Engine Oil Draining and Filling (303-01B Engine - INGENIUM I4 2.0L Diesel, General Procedures).
Refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - INGENIUM I4 2.0L Diesel, General Procedures)
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Cylinder Head Gasket (G1875895) / RemovalEngine - Ingenium i4 2.0l Diesel Engine (G1880413) / (G1880415)
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Engine - Ingenium i4 2.0l Diesel Engine (G1880413) Removal
REMOVAL
SPECIAL TOOL(S)
GENERAL EQUIPMENT
Engine hoist (1 tonne minimum capacity)
CAUTION:
Make sure that all openings are sealed. Use new blanking caps.
NOTES:
In this procedure the EU6 Exhaust
Engine - Ingenium i4 2.0l Diesel Engine (G1880415) / Installation
INSTALLATION
SPECIAL TOOL(S)
GENERAL EQUIPMENT
Engine hoist (1 tonne minimum capacity)
PART(S)
NOTES:
In this procedure the EU6 Exhaust Gas Recirculation (EGR) assembly
is shown. EU5, EU4 and
SEE MORE:
Rear end Sheet Metal
Repairs Rear
Floor Side
Extension (G1770934)
- Installation
Installation
Dress the flanges where necessary.
Offer up the new rear floor side extension and clamp into position.
Check alignment if correct, proceed to next step, if not, rectify and
recheck before proceeding.
NOTE:
Make sure the holes are drilled through the side member and
the rear floor
Bolt and Nut Identification
An ISO metric bolt or screw made of steel and larger than 6 mm in diameter
can be identified by either of the symbols ISO M or M embossed or
indented on top of the bolt head.
In addition to marks identifying the manufacturer, the top of the bolt head is
also marked with symbols indicating the str
