Land Rover Discovery: Cylinder Head Gasket (G1875895) / Installation
INSTALLATION
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Check cylinder head face for distortion, across the center and from corner to corner.
CAUTION:
Make sure that the dowels and dowel holes are clean and free from debris and foreign material.
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NOTE:
The cylinder head gasket must be installed over the cylinder head to cylinder block dowels.
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Renew Part: Cylinder head gasket.
CAUTION:
Make sure that the component is correctly located on the locating dowels.
NOTE:
With assistance, install the component.
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CAUTION:
Make sure that new cylinder head bolts are installed.
NOTE:
Tighten the bolts in the indicated sequence
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- Stage 1: 10Nm.
- Stage 2: 20Nm.
- Stage 3: 53Nm.
Renew Part: Cylinder head bolts.
CAUTION:
Carry out the following procedure in the indicated sequence.
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- Stage 1: Loosen the bolt:180º
- Stage 2: Tighten the bolt: 53Nm.
NOTE:
Tighten the bolts in the indicated sequence.
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- Stage 1: 90º
- Stage 2: 120º
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Torque: 13 Nm
NOTE:
Install the camshaft followers in the sequence mark in the removal step.
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CAUTION:
Make sure that a new component is installed.
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Renew Part: Cylinder head temperature sensor.
Torque: 11 Nm
CAUTION:
If accidentally dropped or knocked install a new glow plug.
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Torque: 13 Nm
CAUTION:
Install new o-ring seals
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Renew Part: Oil filter housing drain port O-ring seal.
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Torque: 12 Nm
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Torque: 12 Nm
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Refer to: Exhaust Manifold (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Refer to: Intake Manifold (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Refer to: Engine Mount (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Refer to: Valve Cover (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Refer to: Engine Oil Draining and Filling (303-01B Engine - INGENIUM I4 2.0L Diesel, General Procedures).
Refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - INGENIUM I4 2.0L Diesel, General Procedures)
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Cylinder Head Gasket (G1875895) / RemovalEngine - Ingenium i4 2.0l Diesel Engine (G1880413) / (G1880415)
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Engine - Ingenium i4 2.0l Diesel Engine (G1880413) Removal
REMOVAL
SPECIAL TOOL(S)
GENERAL EQUIPMENT
Engine hoist (1 tonne minimum capacity)
CAUTION:
Make sure that all openings are sealed. Use new blanking caps.
NOTES:
In this procedure the EU6 Exhaust
Engine - Ingenium i4 2.0l Diesel Engine (G1880415) / Installation
INSTALLATION
SPECIAL TOOL(S)
GENERAL EQUIPMENT
Engine hoist (1 tonne minimum capacity)
PART(S)
NOTES:
In this procedure the EU6 Exhaust Gas Recirculation (EGR) assembly
is shown. EU5, EU4 and
SEE MORE:
Rear end Sheet Metal
Repairs Quarter
Panel (G1770932) -
Installation
Installation
Dress the flanges where necessary
Clean and prepare the panel surfaces.
Using the old quarter panel for reference, mark and cut the new
quarter panel where the MIG welded butt joints are to be made as
indicated.
Offer up the new quarter panel and clamp into position. Check
a
Fuel Handling Precautions
The following information lists basic precautions which must be observed if
fuel is to be handled safely. It also outlines other areas of risk which must
not be ignored. As this information is issued for basic guidance only, consult
your local Fire Department where any doubt as to personal and
envir
