Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

REMOVAL

NOTES:

  • Some variation in the illustrations may occur, but the essential information is always correct.
  • Some components shown removed for clarity.
  • Removal steps in this procedure may contain installation details.

Disconnect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Remove the engine cover.

Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Remove the battery tray.

Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Remove the air box and pipe assembly

Torque:

Nuts 9 Nm

Screws 2 Nm

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Disconnect and position the harness to one side.

NOTES:

  • Remove and discard the O-ring seal.
  • Remove and discard the gasket.

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Remove the EGR pipe.

Torque:

Pipe to EGR valve bolts 12 Nm

Pipe to inlet manifold bolts 7 Nm

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Position the pipe to one side.

NOTE:

Note the fitted position of the retaining bolts prior to removal.

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Remove the bracket.

Torque: 12 Nm

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Torque: 9 Nm

NOTE:

Remove and discard the gasket.

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Remove the upper timing cover.

Torque: 12 Nm

INSTALLATION

NOTE:

Make sure a new gasket is installed.

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Apply a 3 mm diameter bead of RTV sealant (Loctite 5970) to the Upper timing chain cover gasket in the position shown.

NOTE:

Take care when installing the Upper timing chain cover gasket.

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation

Install the upper timing cover.

Torque:

Stage 1: 5 Nm

Stage 2: 13 Nm

Stage 3: Loosen: 180º

Stage 4: 13 Nm

To install, reverse the removal procedure.

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