Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and
Installation
REMOVAL
NOTES:
- Some variation in the illustrations may occur, but the essential
information is always correct.
- Some components shown removed for clarity.
- Removal steps in this procedure may contain installation details.
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables,
Specifications).
Remove the engine cover.
Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior
Trim and Ornamentation, Removal and Installation).
Remove the battery tray.
Refer to: Battery Tray (414-01 Battery, Mounting and Cables,
Removal and Installation).
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index434(12).jpg)
Remove the air box and pipe assembly
Torque:
Nuts 9 Nm
Screws 2 Nm
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index435(12).jpg)
Disconnect and position the harness to one side.
NOTES:
- Remove and discard the O-ring seal.
- Remove and discard the gasket.
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index436(12).jpg)
Remove the EGR pipe.
Torque:
Pipe to EGR valve bolts 12 Nm
Pipe to inlet manifold bolts 7 Nm
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index437(12).jpg)
Position the pipe to one side.
NOTE:
Note the fitted position of the retaining bolts prior to
removal.
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index438(12).jpg)
Remove the bracket.
Torque: 12 Nm
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index439(12).jpg)
Torque: 9 Nm
NOTE:
Remove and discard the gasket.
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index440(12).jpg)
Remove the upper timing cover.
Torque: 12 Nm
INSTALLATION
NOTE:
Make sure a new gasket is installed.
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index441(12).jpg)
Apply a 3 mm diameter bead of RTV sealant (Loctite 5970) to the
Upper timing chain cover gasket in the position shown.
NOTE:
Take care when installing the Upper timing chain cover
gasket.
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index442(12).jpg)
![Engine - Ingenium i4 2.0l Diesel Upper Timing Cover (G1875872) / Removal and Installation](images/books/227/index443(12).jpg)
Install the upper timing cover.
Torque:
Stage 1: 5 Nm
Stage 2: 13 Nm
Stage 3: Loosen: 180º
Stage 4: 13 Nm
To install, reverse the removal procedure.
READ NEXT:
SPECIAL TOOL(S)
PART(S)
Removal
NOTE:
Some variation in the illustrations may occur, but the essential
information is always correct.
Some components shown removed for clarity.
Removal steps
Installation
All vehicles
NOTE:
If a new valve cover is installed, new locating dowels must
installed.
Torque: 47 Nm
CAUTION:
Install a new seal.
Renew Part: Oil fill pipe O-ring seal.
Torque: 1
SEE MORE:
SPECIAL TOOL(S)
REMOVAL
NOTE:
Some variation in the illustrations may occur, but the essential
information is always correct.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Refer to: Front Subframe (502-00, Removal and Installation).
CAUTION:
Mark the co
Rear Differential Section View
Active on-demand coupling
Pinion shaft
Taper roller bearings
Pinion gear
Side gear - right halfshaft
Pinion gear
Crosspin shaft
Differential carrier
Angular contact ball bearings
Side gear - left halfshaft
Crown wheel drive gear
Collapsible spacer
Activ