Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Valve Cover (G1875874) / Installation
Installation
All vehicles
NOTE:
If a new valve cover is installed, new locating dowels must installed.
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Torque: 47 Nm
CAUTION:
Install a new seal.
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Renew Part: Oil fill pipe O-ring seal.
Torque: 12 Nm
CAUTION:
Install and finger tighten bolts before final tightening in sequence illustrated.
NOTE:
Install a new gasket.
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Renew Part: Engine vent oil separator to valve cover gasket.
Torque: 12 Nm
CAUTION:
Install and finger tighten bolts before final tightening in sequence illustrated.
NOTE:
Make sure that these components are installed to the noted removal position.
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Lubricate the components with clean engine oil.
Torque: 12 Nm
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Align the camshafts and install the special tool JLR-303-1625.
Special Tool(s): JLR-303-1625
CAUTION:
Install and finger tighten bolts before final tightening in sequence illustrated.
NOTE:
Install a new gasket.
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Renew Part: Camshaft cover gasket.
Torque:
M8 x 80
Stage 1: 15 Nm
Stage 2: 42º
M8 x 40 25 Nm
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Install the pipe.
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Install the bracket.
Torque: 12 Nm
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Install the harness.
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Install the camshaft gear.
Special Tool(s): JLR-303-1625
Renew Part: Camshaft sprocket bolt.
Torque:
Stage 1: 10 Nm
Stage 2: Loosen: 90º
Stage 3: 80 Nm
Stage 4: 90º
Install the fuel cooler.
Refer to: Fuel Cooler (310-01B Fuel Tank and Lines - INGENIUM I4 2.0L Diesel, Removal and Installation).
Install the upper timing cover.
Refer to: Upper Timing Chain (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).
Install the fuel injectors.
Refer to: Fuel Injectors (303-04C Fuel Charging and Controls - INGENIUM I4 2.0L Diesel, Removal and Installation).
Install the fuel rail.
Refer to: Fuel Rail (303-04C Fuel Charging and Controls - INGENIUM I4 2.0L Diesel, Removal and Installation).
Vehicles with auxiliary fuel system
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Install the auxiliary fuel pump and filter assembly.
Torque: 10 Nm
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Install the auxiliary fuel pipes.
All vehicles
Connect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Engine - Ingenium i4 2.0l Diesel Valve Cover (G1875874) / RemovalEngine - Ingenium i4 2.0l Diesel Valves (G1875887) / Removal and Installation
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Engine - Ingenium i4 2.0l Diesel Valves (G1875887) / Removal and Installation
SPECIAL TOOL(S)
REMOVAL
Refer to: Cylinder Head (303-01B Engine - INGENIUM I4 2.0L
Diesel, Removal and Installation).
NOTE:
Repeat step for other Valves.
Using the special tool 303-252 compres
Engine - Ingenium i4 2.0l Diesel / Description and Operation
COMPONENT LOCATION
COMPONENT LOCATION - EXTERNAL COMPONENTS SHEET 1 OF 2
Variable Geometry Turbocharger (VGT)
Engine vent module and positive crankcase ventilation
Engine vent module breather
Cylinder Block Components
M6 bolt (13 off), M10 bolt (1 off)
Engine front cover
Cylinder block
Lower timing chain cover
M8 screw (16 off)
M10 bolt (8 off)
Dual mass flywheel (manual transmission) or drive plate (Auto
SEE MORE:
Smart key battery replacement
When the battery needs replacing, there
is a significant decrease in the effective
range and SMART KEY BATTERY LOW
is displayed in the Message centre.
To replace the battery:
Remove the cover by sliding in the
directions of the arrows.
Use the emergency key blade to
separate the Smart key bod
Front end Sheet Metal
Repairs Front
Side Member and
Suspension Top
Mount
Assembly (G1770869) - Installation
Installation
NOTE:
Make sure that the drilled out spot welds are replaced with MIG plug
welds in the same quantities.
Dress the flanges where necessary.
Using the old fender apron panel reinforcement as a guide measure
and cut the new fender apron panel reinforcement that is attached
to th
