Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Valves (G1875887) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine - Ingenium i4 2.0l Diesel Valves (G1875887) / Removal and Installation

SPECIAL TOOL(S)

SPECIAL TOOL(S)

REMOVAL

  1. Refer to: Cylinder Head (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

NOTE:

Repeat step for other Valves.

Engine - Ingenium i4 2.0l Diesel Valves (G1875887) Removal and Installation

Using the special tool 303-252 compress the valve spring. Remove 2 collets from the valve stem using a magnet.

Special Tool(s): 303-252

NOTE:

Repeat step for other Valves.

Engine - Ingenium i4 2.0l Diesel Valves (G1875887) Removal and Installation

Remove the spring cap, valve spring and valve.

INSTALLATION

NOTE:

Repeat step for other Valves.

  1. Lap each valve to seat using fine grinding paste.
  2. Apply Prussian Blue to valve seat, insert valve and press into position several times without rotating. Remove and check valve for even and central seating, seating position shown in blue should be in the center of valve face.

NOTE:

Repeat step for other Valves.

Remove all traces of grinding paste on completion.

NOTES:

  • Repeat step for other Valves.
  • Lubricate the valve stems and assemble valves.

Engine - Ingenium i4 2.0l Diesel Valves (G1875887) Removal and Installation

Install the spring cap, valve spring and valve.

NOTE:

Repeat step for other Valves.

Engine - Ingenium i4 2.0l Diesel Valves (G1875887) Removal and Installation

Refer to: Cylinder Head (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

    next pageEngine - Ingenium i4 2.0l Diesel Valve Cover (G1875874) /  InstallationEngine - Ingenium i4 2.0l Diesel / Description and Operationnext page

    READ NEXT:

     Engine - Ingenium i4 2.0l Diesel / Description and Operation

    COMPONENT LOCATION COMPONENT LOCATION - EXTERNAL COMPONENTS SHEET 1 OF 2 Variable Geometry Turbocharger (VGT) Engine vent module and positive crankcase ventilation Engine vent module breather

     Cylinder Block Components

    M6 bolt (13 off), M10 bolt (1 off) Engine front cover Cylinder block Lower timing chain cover M8 screw (16 off) M10 bolt (8 off) Dual mass flywheel (manual transmission) or drive plate (Auto

     Crankshaft

    Thrust washers (2 off) Timing chain drive sprocket Pin - dual mass flywheel (manual transmission) or drive plate (automatic transmission) location Dynamic balancer drive gear Lower main beari

    SEE MORE:

     Parking Brake and Actuation - Operation

    Operation When the park brake is applied with the EPB switch, the ABS control module uses the wheel speed inputs to determine when to use the static and dynamic modes of operation. It uses the static mode at vehicle speeds up to 3km/h (2mph) and the dynamic mode at vehicle speeds greater than 3km/h

     Drive Clutches

    Multiplate Drive or Brake Clutch - Typical Cylinder Piston Disk spring Metal plates Friction plates Baffle plate Pressure equalization chamber Piston chamber There are two multiplate drive clutches and two multiplate brakes used in the ZF 9HP48 automatic transmission. Each clutch or brak

    © 2019-2026 Copyright www.lrdisc.com