Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Valves (G1875887) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine - Ingenium i4 2.0l Diesel Valves (G1875887) / Removal and Installation

SPECIAL TOOL(S)

SPECIAL TOOL(S)

REMOVAL

  1. Refer to: Cylinder Head (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

NOTE:

Repeat step for other Valves.

Engine - Ingenium i4 2.0l Diesel Valves (G1875887) Removal and Installation

Using the special tool 303-252 compress the valve spring. Remove 2 collets from the valve stem using a magnet.

Special Tool(s): 303-252

NOTE:

Repeat step for other Valves.

Engine - Ingenium i4 2.0l Diesel Valves (G1875887) Removal and Installation

Remove the spring cap, valve spring and valve.

INSTALLATION

NOTE:

Repeat step for other Valves.

  1. Lap each valve to seat using fine grinding paste.
  2. Apply Prussian Blue to valve seat, insert valve and press into position several times without rotating. Remove and check valve for even and central seating, seating position shown in blue should be in the center of valve face.

NOTE:

Repeat step for other Valves.

Remove all traces of grinding paste on completion.

NOTES:

  • Repeat step for other Valves.
  • Lubricate the valve stems and assemble valves.

Engine - Ingenium i4 2.0l Diesel Valves (G1875887) Removal and Installation

Install the spring cap, valve spring and valve.

NOTE:

Repeat step for other Valves.

Engine - Ingenium i4 2.0l Diesel Valves (G1875887) Removal and Installation

Refer to: Cylinder Head (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

    READ NEXT:

     Engine - Ingenium i4 2.0l Diesel / Description and Operation

    COMPONENT LOCATION COMPONENT LOCATION - EXTERNAL COMPONENTS SHEET 1 OF 2 Variable Geometry Turbocharger (VGT) Engine vent module and positive crankcase ventilation Engine vent module breather

     Cylinder Block Components

    M6 bolt (13 off), M10 bolt (1 off) Engine front cover Cylinder block Lower timing chain cover M8 screw (16 off) M10 bolt (8 off) Dual mass flywheel (manual transmission) or drive plate (Auto

     Crankshaft

    Thrust washers (2 off) Timing chain drive sprocket Pin - dual mass flywheel (manual transmission) or drive plate (automatic transmission) location Dynamic balancer drive gear Lower main beari

    SEE MORE:

     Checking the brake/clutch fluid level

    Seek qualified assistance immediately if brake pedal travel is unusually long, or if there is any significant loss of brake fluid. Driving under such conditions could result in extended stopping distances or complete brake failure. Brake fluid is highly toxic - keep containers sealed and

     Handles, Locks, Latches and Entry Systems - Pinpoint Tests

    NOTE: If the door is a rear door, ensure that the child locks are not engaged and the fault is still present before continuing. NOTE: Ensure that the door latch claw remains in the fully latched position during this test. NOTE: Ensure that the door latch claw remains in the fully latch

    © 2019-2025 Copyright www.lrdisc.com