Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Front Drive Halfshafts Front Right Halfshaft - RHD AWD- lHD AWD (G1794495)  - Installation

Land Rover Discovery (2009–2016) Service Manual / Chassis / Chassis-Driveline / Front Drive Halfshafts Front Right Halfshaft - RHD AWD- lHD AWD (G1794495) / Front Drive Halfshafts Front Right Halfshaft - RHD AWD- lHD AWD (G1794495)  - Installation

Installation

CAUTIONS:

  • Make sure that the mating faces are clean and free of corrosion and foreign material.
  • Make sure the seal is installed correctly.

NOTE:

This step is only required if previously removed.

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Special Tool(s): 205-872

CAUTION:

Keep the halfshaft horizontal to avoid damaging the oil seal.

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

CAUTION:

LH illustration shown, RH is similar.

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Torque: 25 Nm

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

CAUTION:

Make sure that a new bolt is installed.

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Torque:

Stage 1: 80 Nm

Stage 2: 180º

CAUTION:

Make sure that a new bolt is installed.

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Torque:

Stage 1: 90 Nm

Stage 2: 120º

CAUTIONS:

  • Install the retained nut.
  • Do not use air tools to install the nut. Failure to follow this instruction may result in damage to the component.
  • Tighten the nut without the weight of the vehicle on the suspension.

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Torque: 175 Nm

Remove and discard the halfshaft retaining nut.

WARNING:

Install a new nut.

CAUTIONS:

  • Do not use air tools to install the nut. Failure to follow this instruction may result in damage to the component.
  • Tighten the nut without the weight of the vehicle on the suspension.

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Torque:

Stage 1: 100 Nm

Stage 2: 90º

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Torque: 10 Nm

WARNING:

Make sure that a new nut is installed.

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Torque: 65 Nm

Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

CAUTION:

The fluid filler plug is not a fluid level plug.

Front drive halfshafts front right halfshaft - RHD awd_lhd awd (G1794495) - Installation

Check and top-up the transfer case fluid level.

Using only four wheel alignment equipment approved by Land Rover, check and adjust the wheel alignment.

Refer to: Four Wheel Alignment (204-00 Suspension System - General Information, General Procedures).

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