Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Removal

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Removal

SPECIAL TOOL(S)

SPECIAL TOOL(S)

REMOVAL

NOTE:

Some variation in the illustrations may occur, but the essential information is always correct.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Radiator (303-03B Engine Cooling - INGENIUM I4 2.0L Diesel, Removal and Installation).

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the noise, vibration and harshness (NVH) material.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

CAUTION:

Remove and discard the O-ring seal.

NOTE:

Remove and discard the gasket.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

NOTE:

Remove and discard the gasket.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

CAUTION:

Remove and discard the high-pressure fuel supply line.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

CAUTION:

Only rotate the crankshaft clockwise.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Rotate the engine until the component is as shown.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the components from the special tool.

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Install with the special tool.

Special Tool(s): JLR-303-1627

CAUTIONS:

  • Make sure that the component is correctly located.
  • Only rotate the crankshaft clockwise.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Rotate the engine and align the special tool to the fuel pump gear

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Install the bolts until hard stop.

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Loosen the bolts as indicated in the illustration.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Loosen the bolt as indicated in the illustration.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Rotate the special tool to break the taper on the fuel pump shaft.

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the retaining bolts.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the retaining bolt.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

    READ NEXT:

     Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Installation

    Remove the component. Special Tool(s): JLR-303-1627 NOTE: Lubricate the seal with clean engine oil. CAUTION: Extreme cleanliness must be exercised when handling this component. CAUTION: Make sur

     Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959)

     Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Removal

    PART(S) REMOVAL WARNINGS: Place the vehicle in a well ventilated, quarantined area and arrange ' No Smoking/Petrol Fumes' signs about the vehicle. Avoid flames, sparks or lighted substances.

    SEE MORE:

     Air Conditioning System Precautions

    The air conditioning system contains fluids and components which could be potentially hazardous to the service engineer or the environment if not serviced and handled correctly. The following guidelines are intended to alert the service engineer to potential sources of danger and emphasise the impor

     Seatbelt System / Diagnosis and Testing

    PRINCIPLES OF OPERATION For a detailed description of the Safety Belt System, refer to the relevant Description and Operation section in the workshop manual. REFER to: Seatbelt System (501-20A Seatbelt System, Description and Operation). SAFETY INFORMATION WARNINGS: TO AVOID ACCIDENTAL DEPLOYMENT

    © 2019-2024 Copyright www.lrdisc.com