Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Removal

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Removal

SPECIAL TOOL(S)

SPECIAL TOOL(S)

REMOVAL

NOTE:

Some variation in the illustrations may occur, but the essential information is always correct.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Radiator (303-03B Engine Cooling - INGENIUM I4 2.0L Diesel, Removal and Installation).

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the noise, vibration and harshness (NVH) material.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

CAUTION:

Remove and discard the O-ring seal.

NOTE:

Remove and discard the gasket.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

NOTE:

Remove and discard the gasket.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

CAUTION:

Remove and discard the high-pressure fuel supply line.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

CAUTION:

Only rotate the crankshaft clockwise.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Rotate the engine until the component is as shown.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the components from the special tool.

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Install with the special tool.

Special Tool(s): JLR-303-1627

CAUTIONS:

  • Make sure that the component is correctly located.
  • Only rotate the crankshaft clockwise.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Rotate the engine and align the special tool to the fuel pump gear

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Install the bolts until hard stop.

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Loosen the bolts as indicated in the illustration.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Loosen the bolt as indicated in the illustration.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Rotate the special tool to break the taper on the fuel pump shaft.

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the retaining bolts.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the retaining bolt.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

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