Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Removal

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Removal

SPECIAL TOOL(S)

SPECIAL TOOL(S)

REMOVAL

NOTE:

Some variation in the illustrations may occur, but the essential information is always correct.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Radiator (303-03B Engine Cooling - INGENIUM I4 2.0L Diesel, Removal and Installation).

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the noise, vibration and harshness (NVH) material.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

CAUTION:

Remove and discard the O-ring seal.

NOTE:

Remove and discard the gasket.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

NOTE:

Remove and discard the gasket.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

CAUTION:

Remove and discard the high-pressure fuel supply line.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

CAUTION:

Only rotate the crankshaft clockwise.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Rotate the engine until the component is as shown.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the components from the special tool.

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Install with the special tool.

Special Tool(s): JLR-303-1627

CAUTIONS:

  • Make sure that the component is correctly located.
  • Only rotate the crankshaft clockwise.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Rotate the engine and align the special tool to the fuel pump gear

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Install the bolts until hard stop.

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Loosen the bolts as indicated in the illustration.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Loosen the bolt as indicated in the illustration.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Rotate the special tool to break the taper on the fuel pump shaft.

Special Tool(s): JLR-303-1627

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the retaining bolts.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

Remove the retaining bolt.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) Removal

    READ NEXT:

     Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Pump (G1875960) / Installation

    Remove the component. Special Tool(s): JLR-303-1627 NOTE: Lubricate the seal with clean engine oil. CAUTION: Extreme cleanliness must be exercised when handling this component. CAUTION: Make sur

     Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959)

     Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Removal

    PART(S) REMOVAL WARNINGS: Place the vehicle in a well ventilated, quarantined area and arrange ' No Smoking/Petrol Fumes' signs about the vehicle. Avoid flames, sparks or lighted substances.

    SEE MORE:

     Manual Transmission Transaxle Transmission Fluid Level Check (G2162887) / General Procedures

    CHECK WARNING: Observe due care when draining, as the fluid can be very hot. All vehicles WARNING: Make sure to support the vehicle with axle stands. NOTE: Make sure that the vehicle is standing on a level surface. Raise and support the vehicle. Refer to: Engine Undershield (501-02 Front End Body Pa

     Wheels and Tires / Diagnosis and Testing

    PRINCIPLES OF OPERATION NOTE: Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific customer complaint and carry out the recommendations as required. For a detailed description of the Wheels and Tires refer to the relevant description and ope

    © 2019-2026 Copyright www.lrdisc.com