Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

All vehicles

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Torque: 25 Nm

CAUTION:

Install new high-pressure fuel supply pipes.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Renew Part: Fuel injector high pressure pipes.

Torque:

Stage 1: 10 Nm

Stage 2: 65º

CAUTION:

Install a new high-pressure fuel supply pipe.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Install the high-pressure fuel pipe and tighten the high-pressure fuel pipe union finger tight.

Renew Part: Fuel rail supply pipe.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Install the high-pressure fuel pipe to the fuel rail union finger tight.

NOTES:

  • Make sure the clamp tang sits in the recess of the cylinder head.
  • Make sure the mounting face of the clamp is flush to the cylinder head.

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

  1. Tighten the high-pressure fuel pipe clamp bolt.

Torque: 12 Nm

Loosen: 90º

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Tighten the high-pressure fuel pipe to the fuel pump union.

Torque: 15 Nm

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Tighten the high-pressure fuel pipe to the fuel pump union 60º. This is the equivalent of one flat on the fuel pipe union, as illustrated.

Torque: 60º

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Tighten the high-pressure fuel pipe to the fuel rail union.

Torque:

Stage 1: 10 Nm

Stage 2: 60º

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Tighten the high-pressure fuel pipe clamp bolt.

Torque: 12 Nm

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Torque: 11 Nm

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Vehicles with auxiliary fuel system

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Rail (G1875959) / Installation

All vehicles

Refer to: Radiator (303-03 Engine Cooling - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Fuel System Bleeding - INGENIUM I4 2.0L Diesel (310-00 Fuel System - General Information, General Procedures).

Disconnect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Read and clear stored DTC fault codes.

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