Land Rover Discovery: Side Panel Sheet
Metal Repairs
Rocker Panel (G1770907)
- Installation
- Dress the flanges where necessary.
- Offer up the new rocker panel and clamp into position. Check
alignment if correct, proceed to next step, if not, rectify and
recheck before proceeding.
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- Drill holes in new rocker panel where the Metal Inert Gas (MIG)
plug welds are to be installed as indicated.
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- Cut slots in the new rocker panel where the MIG braze slot welds
are to be installed as indicated.
- Cut slots in the new rocker panel where the MIG braze slot welds
are to be installed as indicated.
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- Remove the new rocker panel.
- Deburr the drilled holes.
- Clean and prepare the old and new panel joint surfaces including
the Noise, Vibration and Harshness (NVH) components.
- Apply a 5 mm bead of Land Rover recommended sealer to the NVH
components as indicated.
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- Offer up the new rocker panel and clamp into position. Check
alignment if correct, proceed to next step, if not, rectify and
recheck before proceeding.
- Tack MIG weld the A pillar butt joint.
- Tack MIG weld the B pillar butt joint.
- Tack MIG weld the quarter panel butt joint.
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- Install the spot and MIG plug welds as indicated.
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- Install the MIG braze slot welds as indicated.
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- MIG weld the butt joints as indicated.
- Dress all welds.
- Install the front door lower door hinge and tighten the bolts to 30
Nm.
- Install the rear door lower door hinge and tighten the bolts to 30
Nm.
- Make sure that any open or exposed panel joints are correctly
sealed.
- Make sure corrosion protection is applied to all areas affected by
repair.
- The installation of associated panels and components is the reversal
of removal procedure.
READ NEXT:
Removal
NOTE:
The B-pillar reinforcement is installed in conjunction with:
Front door
Front fender
Rear door
B-pillar outer panel
Headliner
Rocker panel
NOTE:
The B-pillar reinforcement is det
Installation
Dress the flanges where necessary.
Detach the upper and lower B-pillar reinforcement spot welds from
the new ring frame as indicated.
Separate the joints and remove the B-pillar
SEE MORE:
The following portable devices can be
used on the Media system: iPod, USB,
AUX, and Bluetooth wireless technology
devices.
Note: Auxiliary devices have no Touch
screen controls.
Track list: Touch to select the list of
tracks from the connected device.
Browse: Touch to select the menu
screen f
Impeller
Shroud
Coolant pump housing
Pulley
Solenoid
The coolant pump is located at the front of the cylinder block. A pulley is
attached to the pump flange.
The pulley is driven by the primary drive belt at engine speed.
For additional information, refer to: Accessory Drive (303-05B Acce