Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Engine Upper Support Insulator (G1923644) / Removal and Installation
REMOVAL
NOTES:
- Removal steps in this procedure may contain installation details.
- Some variation in the illustrations may occur, but the essential information is always correct.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Refer to: Fuel Filter (310-01B Fuel Tank and Lines - INGENIUM I4 2.0L Diesel, Removal and Installation).
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Torque: 25 Nm
Support the engine
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Torque: 110 Nm
NOTE:
Loosen the bolt, but do not fully remove.
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Torque: 110 Nm
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Torque: 80 Nm
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Torque: 80 Nm
NOTE:
Do not disassemble further if the component is removed for access only
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Torque: 110 Nm
INSTALLATION
- Refer to: Engine Mount Alignment (303-01B Engine - INGENIUM I4 2.0L Diesel, General Procedures).
- To install, reverse the removal procedure.
ENGINE - INGENIUM I4 2.0L DIESEL EXHAUST MANIFOLD (G1875876) REMOVAL AND INSTALLATION
PART(S)
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REMOVAL
WARNING:
Observe due care when working near a hot exhaust system.
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
- Refer to: Turbocharger (303-04D Fuel Charging and Controls - Turbocharger - INGENIUM I4 2.0L Diesel, Removal and Installation).
- Refer to: Low Pressure Exhaust Gas Recirculation Valve (303-08B Engine Emission Control - INGENIUM I4 2.0L Diesel, Removal and Installation).
NOTE:
Remove and discard the gasket.
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Renew Part: EGR cooler to EGR valve gasket.
Torque: 12 Nm
NOTE:
Remove and discard the gaskets.
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Renew Part: EGR pipe to exhaust manifold gasket.
Torque: 12 Nm
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Torque: 8 Nm
INSTALLATION
CAUTION:
Install the bolts and tighten in the sequence shown.
NOTE:
Install new gaskets.
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Torque: 20 Nm
To install, reverse the removal procedure.
Engine - Ingenium i4 2.0l Diesel Engine Oil Vacuum Draining and Filling
(G2008758)/ General ProceduresEngine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and
Installation
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Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and
Installation
SPECIAL TOOL(S)
PART(S)
REMOVAL
CAUTION:
Under no circumstances should the flexplate retaining bolts be
inserted into the crankshaft with the flexplate removed. Failure to
follow this instruction
Engine - Ingenium i4 2.0l Diesel Flywheel (G1875896) / Removal and
Installation
REMOVAL
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables,
Specifications).
WARNING:
Make sure to support the vehicle with axle stands.
Raise and supp
Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and
Installation
PART(S)
REMOVAL
NOTE:
Removal steps in this procedure may contain installation details.
Refer to: Fuel System Pressure Release - GTDi 2.0L Petrol (310-00
Fuel System - General Information, General Pr
SEE MORE:
Engine - Ingenium i4 2.0l Diesel Engine (G1880413) Removal
REMOVAL
SPECIAL TOOL(S)
GENERAL EQUIPMENT
Engine hoist (1 tonne minimum capacity)
CAUTION:
Make sure that all openings are sealed. Use new blanking caps.
NOTES:
In this procedure the EU6 Exhaust Gas Recirculation (EGR) assembly
is shown. EU5, EU4 and NAS variants are similar.
In this procedu
Engine Cooling - Ingenium i4 2.0l Diesel Cooling System Concentration Check
(G2154751) / General Procedures
GENERAL EQUIPMENT
Refractometer / Hydrometer
CHECK
CAUTIONS:
The engine cooling system must be maintained with the correct
concentration and type of anti-freeze solution to prevent corrosion
and frost damage.
Engine coolant will damage the paint finished surfaces. If spilt,
immediately remove
