Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Engine Upper Support Insulator (G1923644) /
Removal and Installation
REMOVAL
NOTES:
- Removal steps in this procedure may contain installation details.
- Some variation in the illustrations may occur, but the essential
information is always correct.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Refer to: Fuel Filter (310-01B Fuel Tank and Lines - INGENIUM I4 2.0L Diesel,
Removal and Installation).
Torque: 25 Nm
Support the engine
Torque: 110 Nm
NOTE:
Loosen the bolt, but do not fully remove.
Torque: 110 Nm
Torque: 80 Nm
Torque: 80 Nm
NOTE:
Do not disassemble further if the component is removed for
access only
Torque: 110 Nm
INSTALLATION
- Refer to: Engine Mount Alignment (303-01B Engine - INGENIUM I4
2.0L Diesel, General Procedures).
- To install, reverse the removal procedure.
ENGINE - INGENIUM I4 2.0L DIESEL EXHAUST MANIFOLD (G1875876) REMOVAL AND
INSTALLATION
PART(S)
REMOVAL
WARNING:
Observe due care when working near a hot exhaust system.
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
- Refer to: Turbocharger (303-04D Fuel Charging and Controls -
Turbocharger - INGENIUM I4 2.0L Diesel, Removal and Installation).
- Refer to: Low Pressure Exhaust Gas Recirculation Valve (303-08B
Engine Emission Control - INGENIUM I4 2.0L Diesel, Removal and
Installation).
NOTE:
Remove and discard the gasket.
Renew Part: EGR cooler to EGR valve gasket.
Torque: 12 Nm
NOTE:
Remove and discard the gaskets.
Renew Part: EGR pipe to exhaust manifold gasket.
Torque: 12 Nm
Torque: 8 Nm
INSTALLATION
CAUTION:
Install the bolts and tighten in the sequence shown.
NOTE:
Install new gaskets.
Torque: 20 Nm
To install, reverse the removal procedure.
READ NEXT:
SPECIAL TOOL(S)
PART(S)
REMOVAL
CAUTION:
Under no circumstances should the flexplate retaining bolts be
inserted into the crankshaft with the flexplate removed. Failure to
follow this instruction
REMOVAL
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables,
Specifications).
WARNING:
Make sure to support the vehicle with axle stands.
Raise and supp
PART(S)
REMOVAL
NOTE:
Removal steps in this procedure may contain installation details.
Refer to: Fuel System Pressure Release - GTDi 2.0L Petrol (310-00
Fuel System - General Information, General Pr
SEE MORE:
Installation
CAUTION:
Extreme cleanliness must be exercised when handling these
components.
Clean and inspect the components for deterioration.
NOTE:
Make sure a new retaining ring is to be installed.
NOTES:
Install a new retaining clamp.
Install a new outer joint boot.
CAUTION:
Make sure th
PRINCIPLES OF OPERATION
For a detailed description of the Autolamps, refer to the relevant
Description and Operation section in the workshop manual. REFER to:
Exterior Lighting (417-01 Exterior Lighting, Description and Operation).
INSPECTION AND VERIFICATION
CAUTION:
Diagnosis by substitution from