Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Flywheel (G1875896) / Removal and Installation

REMOVAL

Disconnect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Clutch Disc and Pressure Plate - INGENIUM I4 2.0L Diesel, Vehicles With: M66 6-Speed Manual Transmission AWD (308-01 Clutch, Removal and Installation).

Refer to: Clutch Disc and Pressure Plate - INGENIUM I4 2.0L Diesel, Vehicles With: M66 6-Speed Manual Transmission FWD (308-01 Clutch, Removal and Installation).

WARNING:

This step requires the aid of another technician.

CAUTION:

Discard the bolts.

INSTALLATION

1. Using a M10 x 1.0-6H tap, clean out the threaded holes.
2. Using suitable brake cleaner, remove any foreign material from the threads.

WARNING:

This step requires the aid of another technician.

CAUTIONS:

• Make sure that the mating faces are clean and free of foreign material.
• Make sure that new bolts are installed.
• Tighten the bolts in the sequence shown.

Torque:

Stage 1: 30 Nm

Stage 2: 120º

Refer to: Clutch Disc and Pressure Plate - INGENIUM I4 2.0L Diesel, Vehicles With: M66 6-Speed Manual Transmission AWD (308-01 Clutch, Removal and Installation).

Refer to: Clutch Disc and Pressure Plate - INGENIUM I4 2.0L Diesel, Vehicles With: M66 6-Speed Manual Transmission FWD (308-01 Clutch, Removal and Installation).

Connect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Engine - Ingenium i4 2.0l Diesel Hydraulic Valve Tappet (G1875897) Removal and Installation

REMOVAL

CAUTION:

Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE:

Removal steps in this procedure may contain installation details.

Refer to: Valve Cover (303-01B, Removal and Installation).

CAUTION:

Remove and store roller finger cam followers and hydraulic valve tappets in the fitted order and invert to prevent oil loss.

Do not squeeze hydraulic valve tappet chambers together.

CAUTIONS:

• Check roller finger cam followers and hydraulic valve tappets for signs of wear, scoring and overheating.
• Make sure oil holes in the hydraulic valve tappets are clear.
• Care must be taken not to damage the retention clip.

INSTALLATION

CAUTIONS:

• Lubricate hydraulic valve tappets, roller finger cam followers and hydraulic valve tappet bores with engine oil.
• Install hydraulic valve tappets and roller finger cam followers to the original fitted order.
• Make sure the retention clip on the roller finger cam follower has engaged and installed correctly to the hydraulic valve tappet.
• Make sure roller finger cam follower is located correctly on the valve tip between the two guidance arms.

Refer to: Valve Cover (303-01B, Removal and Installation).

Engine - Ingenium i4 2.0l Diesel Flexplate (G1875884) / Removal and InstallationEngine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

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