Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

PART(S)

PART(S)

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

Refer to: Fuel System Pressure Release - GTDi 2.0L Petrol (310-00 Fuel System - General Information, General Procedures).

Disconnect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).

CAUTION:

Remove and discard the O-ring seal.

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Renew Part: Turbocharger inlet pipe seal.

Torque: 12 Nm

CAUTION:

Make sure that all openings are sealed. Use new blanking caps.

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

CAUTION:

Make sure that all openings are sealed. Use new blanking caps.

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

CAUTION:

Install a new O ring seal.

NOTE:

Install a new gasket.

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Torque: 12 Nm

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Torque: 7 Nm

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Torque: 3.5 Nm

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Torque: 12 Nm

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Torque: 12 Nm

CAUTION:

Tighten the bolts in the sequence shown.

NOTE:

Install new gaskets.

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Torque: 12 Nm

CAUTION:

Install a new O ring seal.

NOTE:

Do not disassemble further if the component is removed for access only.

Torque: 12 Nm

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Torque: 7 Nm

CAUTION:

Install a new O ring seal.

Engine - Ingenium i4 2.0l Diesel Intake Manifold (G1875868) / Removal and Installation

Torque: 5 Nm

INSTALLATION

  1. To install, reverse the removal procedure.

Engine - Ingenium i4 2.0l Diesel Left Engine Mount (G1875882) / Removal and Installation

REMOVAL

NOTES:

  • Removal steps in this procedure may contain installation details.
  • Some variation in the illustrations may occur, but the essential information is always correct.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).

Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).

CAUTION:

Support the engine on a jack. The angle may need to be adjusted during this procedure.

Support the engine with the lifting equipment.

Engine - Ingenium i4 2.0l Diesel Left Engine Mount (G1875882) / Removal and Installation

Engine - Ingenium i4 2.0l Diesel Left Engine Mount (G1875882) / Removal and Installation

Torque: 175 Nm

INSTALLATION

Refer to: Engine Mount Alignment (303-01B Engine - INGENIUM I4 2.0L Diesel, General Procedures).

Engine - Ingenium i4 2.0l Diesel Left Engine Mount (G1875882) / Removal and Installation

Torque:

M12 80 Nm

M8 25 Nm

To install, reverse the removal procedure.

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