Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

Installation

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

Make sure the Fuel pump sprocket is aligned with the timing mark on the cylinder block.

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

Install the timing chain.

CAUTION:

Make sure the highlighted links on the timing chain are in line with the timing marks as illustrated.

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Install a new timing chain guide.

Renew Part: Lower timing chain guide.

Torque: 25 Nm

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

Install a new timing chain guide.

Renew Part: Upper timing chain guide.

CAUTION:

Make sure the highlighted links on the timing chain are in line with the timing marks as illustrated.

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

Torque: 35 Nm

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Install a new timing chain guide.

Renew Part: Upper timing chain guide.

Torque: 12 Nm

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Install a new hydraulic timing chain tensioner.

Renew Part: Timing chain tensioner.

Torque: 12 Nm

CAUTION:

Make sure the lower timing chain tensioner is fully deployed.

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

CAUTION:

Make sure the highlighted links on the timing chain are in line with the timing marks as illustrated.

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

Install the timing chain.

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Install a new timing chain guide.

Renew Part: Upper timing chain guide.

Torque: 25 Nm

CAUTION:

Make sure the highlighted links on the timing chain are in line with the timing marks as illustrated.

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Install the camshaft sprocket
  • Install a new bolt, but do not fully tighten at this stage.

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Install a new timing chain guide.

Renew Part: Lower timing chain guide.

Torque: 25 Nm

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Install a new hydraulic timing chain tensioner.

Renew Part: Timing chain tensioner.

Torque: 55 Nm

CAUTION:

Make sure the lower timing chain tensioner is fully deployed.

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

Special Tool(s): JLR-303-1631

Torque: 10 Nm

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Install a new bolt.

Renew Part: Camshaft sprocket bolt.

Torque:

Stage 1: 10 Nm

Stage 2:

  • Loosen 90º

Stage 3: 25 Nm

Stage 4: 40º

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Remove the special tool.

Special Tool(s): JLR-303-1631

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Remove the special tool.

Special Tool(s): JLR-303-1625

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Remove the special tool.

Special Tool(s): JLR-303-1630

Engine - Ingenium i4 2.0l Diesel Lower Timing Chain (G1875890) / Installation

  • Remove the special tool.

Special Tool(s): JLR-303-1630

Install the lower timing cover.

Refer to: Upper Timing Cover (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Install the upper timing cover.

Refer to: Lower Timing Cover (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Connect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

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