Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Lower Timing Cover (G1875873) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine - Ingenium i4 2.0l Diesel Lower Timing Cover (G1875873) / Removal and Installation

REMOVAL

NOTE:

  • Some variation in the illustrations may occur, but the essential information is always correct.
  • Some components shown removed for clarity.

Disconnect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Remove the crankshaft rear oil seal.

Refer to: Crankshaft Rear Seal (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

CAUTION:

Note the installed position of the component(s) prior to removal.

Engine - Ingenium i4 2.0l Diesel Lower Timing Cover (G1875873)/Removal and Installation

Remove the bolts

CAUTIONS:

  • Note the position of the bolts, prior to removal.
  • Be prepared to collect escaping oil.

Engine - Ingenium i4 2.0l Diesel Lower Timing Cover (G1875873)/Removal and Installation

Using a suitable tool, remove the lower timing cover.

CAUTION:

Take extra care not to damage the surrounding components.

Engine - Ingenium i4 2.0l Diesel Lower Timing Cover (G1875873)/Removal and Installation

Using a suitable tool, position the dowels as shown in the illustration.

INSTALLATION

CAUTION:

Make sure that the mating faces are clean and free of foreign material.

Engine - Ingenium i4 2.0l Diesel Lower Timing Cover (G1875873)/Removal and Installation

Apply a 3 mm diameter bead of sealant, to the area shown.

Refer to: Specifications (303-01B Engine - INGENIUM I4 2.0L Diesel, Specifications).

CAUTION:

  • Take care not to damage the cylinder head gasket when installing the lower timing cover.
  • Make sure the locating dowels are installed correctly.

Engine - Ingenium i4 2.0l Diesel Lower Timing Cover (G1875873)/Removal and Installation

  1. Tighten the two bolts to allow the dowels to be pushed into the correct position.

Torque: 5 Nm

Engine - Ingenium i4 2.0l Diesel Lower Timing Cover (G1875873)/Removal and Installation

Torque:

M8 x 35 bolts 25 Nm

M8 x 30 Torx bolts 25 Nm

M6 x 30 bolts 12 Nm

Install the crankshaft rear oil seal.

Refer to: Crankshaft Rear Seal (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

Connect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

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