Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

SPECIAL TOOL(S)

SPECIAL TOOL(S)

SPECIAL TOOL(S)

PART(S)

PART(S)

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

  1. Disconnect the battery ground cable.
  2. Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Refer to: Upper Timing Cover (303-01B Engine - INGENIUM I4 2.0L Diesel, Removal and Installation).

CAUTION:

Make sure the camshaft timing marks are positioned as illustrated.

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

  • Using the special crankshaft pulley tool, rotate the crankshaft until the camshaft locking tool can be installed.

Special Tool(s): JLR-303-1630

Special Tool(s): JLR-303-1625

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

Torque: 10 Nm

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

  • Rotate the crankshaft counter-clockwise.

Special Tool(s): JLR-303-1630

  • Install the 2 bolts.

NOTE:

The timing chain will not be under tension in the positions illustrated.

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

Install the special tool.

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

Loosen, but do not fully remove the bolt.

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

  • Remove the special tool.

Special Tool(s): JLR-303-1631

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

  • Remove and retain the hydraulic timing chain tensioner for installation.

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

  • Remove the Variable Valve Timing (VVT) unit.

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

  • Remove the fixed timing chain guide.

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

  • Remove the timing chain tensioner lever arm.

Engine - Ingenium i4 2.0l Diesel Upper Timing Chain (G1875889) / Removal

  • Remove the timing chain.
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