Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Front end Sheet Metal Repairs Fender Apron Panel Front Section (G1775681) - Installation

Installation

  1. Dress flanges where necessary.

Front end sheet metal repairs fender apron panel front section (G1775681) - Installation

  1. Remove the spot welds from the new fender apron panel as indicated.
  2. Carefully separate the fender apron panel from the reinforcement.

Front end sheet metal repairs fender apron panel front section (G1775681) - Installation

  1. Mark, measure and cut the new fender apron panel reinforcement as indicated.
  2. Offer up the new fender apron panel reinforcement and clamp into position. Check alignment if correct proceed to next step, if not, rectify and recheck before proceeding.

Front end sheet metal repairs fender apron panel front section (G1775681) - Installation

  1. MIG weld the fender apron panel reinforcement butt joint as indicated.
  2. Dress the weld.

Front end sheet metal repairs fender apron panel front section (G1775681) - Installation

  1. Using the old fender apron panel as a guide mark, measure and cut the new fender apron panel as indicated.
  2. Offer up the new fender apron panel front section and clamp into position. Check alignment if correct proceed to next step, if not, rectify and recheck before proceeding.

Front end sheet metal repairs fender apron panel front section (G1775681) - Installation

  1. Drill holes where MIG plug welds are to be installed as indicated.
  2. Remove the fender apron panel.
  3. Deburr the drilled holes.
  4. Clean and prepare the panel surfaces.
  5. Offer up the new fender apron panel front section and clamp into position. Check alignment if correct proceed to next step, if not, rectify and recheck before proceeding.

Front end sheet metal repairs fender apron panel front section (G1775681) - Installation

  1. Tack MIG weld the fender apron panel front section butt joint as indicated.

Front end sheet metal repairs fender apron panel front section (G1775681) - Installation

  1. Install the spot welds as indicated.

Front end sheet metal repairs fender apron panel front section (G1775681) - Installation

  1. MIG weld the butt joint as indicated.
  2. Dress all welds.
  3. Make sure that any open or exposed panel joints are correctly sealed.
  4. Make sure corrosion protection is applied to all areas affected by repair.
  5. The installation of associated panels and components is the reversal of removal procedure.

    READ NEXT:

     Front end Sheet Metal Repairs Fender Apron Panel Front Reinforcement (G1775679)

     Front end Sheet Metal Repairs Fender Apron Panel Front Reinforcement(G1775679) - Removal

    Removal NOTE: The fender apron panel front reinforcement is installed in conjunction with: Front bumper cover Front bumper Hood latch panel Fender Fender splash shield Front bumper mounting Fr

     Front end Sheet Metal Repairs Fender Apron Panel Front Reinforcement (G1775679) - Installation

    Installation Dress flanges where necessary. Using the old fender apron panel front reinforcement as a guide, drill holes in the new fender apron panel front reinforcement where the metal iner

    SEE MORE:

     Removing the spare wheel

    Remove the temporary spare wheel prior to jacking the vehicle, to avoid destabilising the vehicle when raised. Wheels are heavy and if handled incorrectly may cause injury. Use extreme caution when lifting or manoeuvring the wheels. After wheel changing, always secure the tools, chocks, j

     Steering wheel controls

    Press to answer an incoming call. Press to end a call. Press and release to dial a number/contact. Increase the volume when in a call. Decrease the volume when in a call. TELEPHONE SAFETY Switch off your telephone in areas with a high explosion risk. This includes filling stations, fuel sto

    © 2019-2024 Copyright www.lrdisc.com