Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Front end Sheet Metal Repairs Fender Apron Panel Front Reinforcement (G1775679) - Installation

Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General Information / Front end Sheet Metal Repairs Fender Apron Panel Front Reinforcement (G1775679) / Front end Sheet Metal Repairs Fender Apron Panel Front Reinforcement (G1775679) - Installation

Installation

  1. Dress flanges where necessary.

Front end sheet metal repairs fender apron panel front reinforcement (G1775679) - Installation

  1. Using the old fender apron panel front reinforcement as a guide, drill holes in the new fender apron panel front reinforcement where the metal inert gas (MIG) plug welds are to be installed as indicated.

Front end sheet metal repairs fender apron panel front reinforcement (G1775679) - Installation

  1. Drill holes where the MIG plug welds are to be installed as indicated.
  2. Deburr the drilled holes.
  3. Clean and prepare the old and new panel surfaces.
  4. Clean and prepare the old and new panel surfaces.

Front end sheet metal repairs fender apron panel front reinforcement (G1775679) - Installation

  1. Install the MIG plug welds as indicated.

Front end sheet metal repairs fender apron panel front reinforcement (G1775679) - Installation

  1. Install the MIG plug welds as indicated.
  2. Dress all welded joints.

NOTES:

  • Left hand only.
  • The measurements provided in the graphic are to be used as a guide only, the components that are located/installed to these weld studs must be offered up and cross checked for alignment prior to the installation of the weld studs to the new panel.

Front end sheet metal repairs fender apron panel front reinforcement (G1775679) - Installation

  1. Prepare the new panel and install the weld studs in their original locations.

NOTES:

  • Right hand only.
  • The measurements provided in the graphic are to be used as a guide only, the components that are located/installed to these weld studs must be offered up and cross checked for alignment prior to the installation of the weld studs to the new panel.

Front end sheet metal repairs fender apron panel front reinforcement (G1775679) - Installation

  1. Prepare the new panel and install the weld studs in their original locations.
  2. Make sure that any open or exposed panel joints are sealed with a Land Rover recommended sealer.
  3. Make sure corrosion protection is applied to all areas affected by repair.
  4. The installation of associated panels and components is the reversal of removal procedure.
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