Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Rear end Sheet Metal Repairs Rear Floor Side Extension (G1770934) - Installation

Installation

  1. Dress the flanges where necessary.
  2. Offer up the new rear floor side extension and clamp into position.

    Check alignment if correct, proceed to next step, if not, rectify and recheck before proceeding.

NOTE:

Make sure the holes are drilled through the side member and the rear floor side extension.

Rear end sheet metal repairs rear floor side extension (G1770934) - Installation

  1. Drill holes where the metal inert gas (MIG) plug welds are to be installed as indicated.

Rear end sheet metal repairs rear floor side extension (G1770934) - Installation

  1. Drill holes where the MIG plug welds are to be installed as indicated.

Rear end sheet metal repairs rear floor side extension (G1770934) - Installation

  1. Drill holes where the MIG plug welds are to be installed as indicated.
  2. Deburr the drilled holes.
  3. Clean and prepare the panel surfaces.
  4. Offer up the new rear floor side extension and clamp into position.

    Check alignment if correct, proceed to next step, if not, rectify and recheck before proceeding

Rear end sheet metal repairs rear floor side extension (G1770934) - Installation

  1. Install the MIG plug welds as indicated.

Rear end sheet metal repairs rear floor side extension (G1770934) - Installation

  1. Install the MIG plug welds as indicated.

Rear end sheet metal repairs rear floor side extension (G1770934) - Installation

  1. Install the MIG plug welds as indicated.

NOTE:

The components that are located/installed to these weld studs must be offered up and cross checked for alignment prior to the installation of the weld studs to the new panel.

Rear end sheet metal repairs rear floor side extension (G1770934) - Installation

  1. Prepare the new panel and install the weld studs in their original locations as indicated.
  2. Make sure that any open or exposed panel joints are correctly sealed.
  3. Make sure corrosion protection is applied to all areas affected by repair.
  4. The installation of associated panels and components is the reversal of removal procedure.

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