Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Rear end Sheet Metal Repairs Rear Wheelhouse Outer (G1770944) - Removal

Removal

NOTE:

The rear wheelhouse outer is installed in conjunction with:

  • Rear bumper cover
  • Side panel
  • Quarter panel
  • Quarter panel lower extension
  • Inner quarter panel upper
  • Fuel tank filler pipe
  • Rocker panel

Rear end sheet metal repairs rear wheelhouse outer (G1770944) - Removal

  1. The rear wheelhouse outer s serviced as indicated.
  2. Before commencing this procedure make sure that you are aware of all Health and Safety requirements.

    For additional information, refer to: Health and Safety Precautions (100-00, Description and Operation).

  3. For further information on the methods, tools and fixings used in this procedure refer to the body repairs - general information section.

NOTES:

  • Any joints sealed as part of vehicle manufacture must be sealed as part of the repair.

    Make sure a zinc rich primer is applied to any bare metal surfaces.

  1. For additional information, refer to: Rear Bumper Cover (501-19, Removal and Installation).
  2. For additional information, refer to: Side Panel (501-29, Removal and Installation).
  3. For additional information, refer to: Quarter Panel (501-30, Removal and Installation).
  4. For additional information, refer to: Quarter Panel Lower Extension (501-30, Removal and Installation).
  5. For additional information, refer to: Inner Quarter Panel Upper (501-30, Removal and Installation).

NOTE:

Right hand only.

  1. For additional information, refer to: Fuel Tank Filler Pipe (310-01A, Removal and Installation).
  2. For additional information, refer to: Rocker Panel (501-29, Removal and Installation).

Rear end sheet metal repairs rear wheelhouse outer (G1770944) - Removal

  1. Cut the inner quarter panel upper as indicated.

Rear end sheet metal repairs rear wheelhouse outer (G1770944) - Removal

  1. Remove the spot welds as indicated.
  2. Carefully separate the joints and remove the inner quarter panel upper.

Rear end sheet metal repairs rear wheelhouse outer (G1770944) - Removal

  1. Remove the spot welds as indicated.

Rear end sheet metal repairs rear wheelhouse outer (G1770944) - Removal

  1. Remove the retaining nuts as indicated.

Rear end sheet metal repairs rear wheelhouse outer (G1770944) - Removal

  1. Remove the spot welds and remove the bracket to reveal hidden spot welds as indicated.

Rear end sheet metal repairs rear wheelhouse outer (G1770944) - Removal

  1. Remove the spot welds as indicated.
  2. Carefully separate the joints and remove the rear wheelhouse outer.

    READ NEXT:

     Rear end Sheet Metal Repairs Rear Wheelhouse Outer (G1770944) - Installation

    Installation Dress flanges where necessary. Remove the bracket from the new rear wheelhouse outer as indicated. Drill holes where the metal inert gas (MIG) plug welds are to be installed

     Rear end Sheet Metal Repairs Rear Side Member Section (G1770933)

     Rear end Sheet Metal Repairs Rear Side Member Section (G1770933) - Removal

    NOTE: The rear side member section is installed in conjunction with: Rear bumper Rear bumper retaining rail Rear lamp assembly Rear lamp panel outer Back panel outer Back panel inner Quarter p

    SEE MORE:

     Camshaft Carrier

    Fuel rail Fuel injector (4 off) Oil filler and cap assembly Engine vent module Engine breather pipe Camshaft carrier Exhaust camshaft and Variable Camshaft Timing (VCT) actuator Inlet camshaft Camshaft cap (9 off) Bolts (20 off) The structural camshaft carrier is cast from aluminium al

     Side Panel Sheet Metal Repairs 'B' Pillar Outer Panel (G1770904) - Installation

    Installation Dress the flanges where necessary Using the old B-pillar outer panel for reference measure, mark and cut the new B-pillar outer panel where the Metal Inert Gas (MIG) welded butt joints are to be made as indicated. Offer up the new B-pillar outer panel and clamp into position.

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