Land Rover Discovery: Side Panel Sheet Metal Repairs 'B' Pillar Outer Panel (G1770904) - Installation
Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General
Information / Side Panel Sheet
Metal Repairs 'B'
Pillar Outer
Panel (G1770904) / Side Panel Sheet
Metal Repairs 'B'
Pillar Outer
Panel (G1770904) - Installation
Installation
- Dress the flanges where necessary
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- Using the old B-pillar outer panel for reference measure, mark and cut the new B-pillar outer panel where the Metal Inert Gas (MIG) welded butt joints are to be made as indicated.
- Offer up the new B-pillar outer panel and clamp into position.
Check alignment if correct, proceed to next step, if not, rectify and recheck before proceeding.
NOTE:
Follow Steps 1 and 2 as shown above to cut the MIG braze slots.
.96.jpg)
- Cut slots in the new B-pillar outer panel where the MIG braze slot welds are to be installed as indicated.
NOTE:
Follow Steps 1 and 2 as shown above to cut the MIG braze slots.
.97.jpg)
- Cut slots in the new B-pillar outer panel where the MIG braze slot welds are to be installed as indicated.
NOTE:
Follow Steps 1 and 2 as shown above to cut the MIG braze slots.
- Cut slots in the new B-pillar outer panel where the MIG braze slot welds are to be installed as indicated.
.98.jpg)
- Remove the new B-pillar outer panel.
- Deburr the drilled holes.
- Prepare the panel joint surfaces including the Noise, Vibration and Harshness (NVH) component
.99.jpg)
- Apply a 5 mm bead of Land Rover approved sealer adhesive to the B-pillar and NVH component as indicated.
- Offer up the new B-pillar outer panel and clamp into position.
Check alignment if correct, proceed to next step, if not, rectify and recheck before proceeding.
NOTE:
This joint must be MIG brazed due to the boron reinforcement
.1.jpg)
- Tack MIG weld the butt joints as indicated.
NOTE:
This slots must be MIG brazed due to the boron reinforcement.
.2.jpg)
- Install the MIG braze slot welds as indicated.
.3.jpg)
- MIG weld the upper and lower butt joints as indicated.
- Dress all welds.
- Install the rear door hinges and tighten the bolts to 30 Nm.
- Apply a Land Rover recommended sealer and seal the panel flange edges of the MIG braze slot welds in the door aperture area to prevent water ingress.
- Make sure that any open or exposed panel joints are correctly sealed.
- Make sure corrosion protection is applied to all areas affected by repair.
- The installation of associated panels and components is the reversal of removal procedure.
Side Panel Sheet
Metal Repairs 'B'
Pillar Outer
Panel (G1770904) - RemovalSide Panel Sheet
Metal Repairs 'A'
Pillar
Reinforcement (G1770903)
READ NEXT:
Side Panel Sheet
Metal Repairs 'A'
Pillar
Reinforcement (G1770903) - Removal
Removal
NOTE:
The A-pillar reinforcement is installed in conjunction with:
Front bumper cover
Hood
Front fender
Fender splash shield
Front door
Instrument panel
Windshield glass
Headliner
S
Side Panel Sheet
Metal Repairs 'A'
Pillar
Reinforcement (G1770903) - Installation
Dress the flanges where necessary.
Clean and prepare the panel surfaces.
Using the old A-pillar reinforcement as a guide, detach the new Apillar
reinforcement from the ring frame as indicated
SEE MORE:
TAS Graphics
Colors used in the graphic are as follows:
Blue - Indicates the target item, item to be removed/installed or
disassembled/assembled
Green and Brown - Indicates a secondary item that needs to be detached,
removed/installed or disassembled/assembled prior to the target item
Yellow - Component th
Front Drive Halfshafts Front Left Halfshaft (G1794494) - Installation
Installation
NOTE:
Only perform step 1 if the components were previously removed.
CAUTIONS:
Make sure that the mating faces are clean and free of
corrosion and foreign material.
Make sure the seal is installed correctly.
Using the special tools, install the halfshaft seal.
Special Tool(s): 30
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