Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Side Panel Sheet Metal Repairs Rocker Panel and B Pillar Inner (G1770926) - Installation

 Installation

  1. Dress the flanges where necessary.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Detach the rocker panel and B-pillar inner joints from the new ring frame as indicated.
  2. Separate the joints and remove the rocker panel and B-pillar inner from the ring frame.
  3. Deburr the drilled holes.
  4. Clean and prepare the panel surfaces.
  5. Offer up the new rocker panel and B-pillar inner and clamp into position. Check alignment, if correct, proceed to next step, if not, rectify and recheck before proceeding.
  6. Cut slots in the new rocker panel and B-pillar inner where the Metal Inert Gas (MIG) braze slot welds are to be installed as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the new rocker panel and B-pillar inner where the MIG braze slot welds are to be installed as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

NOTE:

Follow steps 1 and 2 as shown to cut the MIG braze slots.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the B-pillar inner where the MIG braze slot welds are to be installed as indicated.

NOTE:

Follow steps 1 and 2 as shown to cut the MIG braze slots.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the B-pillar inner where the MIG braze slot welds are to be installed as indicated.

NOTE:

Follow steps 1 to 3 as shown to cut the MIG braze slots.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the new rocker panel and B-pillar inner where the MIG braze slot welds are to be installed as indicated.

NOTE:

Follow steps 1 and 2 as shown to cut the MIG braze slots.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the rocker panel inner where the MIG braze slot welds are to be installed as indicated.
  2. Remove the new rocker panel and B-pillar inner.
  3. Deburr the drilled slots.
  4. Clean and prepare the panel surfaces.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Apply a 5 mm bead of Land Rover approved sealer to the Noise, Vibration and Harshness (NVH) component as indicated.
  2. Offer up the new rocker panel and B-pillar inner and clamp into position. Check alignment, if correct, proceed to next step, if not, rectify and recheck before proceeding.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.
  2. Dress all welded joints.
  3. Make sure that any open or exposed panel joints are correctly sealed.
  4. Make sure corrosion protection is applied to all areas affected by repair.
  5. The installation of associated panels and components is the reversal of removal procedure.

    READ NEXT:

     Side Panel Sheet Metal Repairs Rocker Panel (G1770907)

     Side Panel Sheet Metal Repairs Rocker Panel (G1770907) - Removal

    NOTE: The rocker panel is installed in conjunction with: Front bumper cover Front fender Front fender splash shield Front door Rear door front seat Rear seat cushion Cowl side trim panel B-P

     Side Panel Sheet Metal Repairs Rocker Panel (G1770907) - Installation

    Dress the flanges where necessary. Offer up the new rocker panel and clamp into position. Check alignment if correct, proceed to next step, if not, rectify and recheck before proceeding. Dri

    SEE MORE:

     Television Control Module (TVCM)

    Connectors - TV Antenna amplifiers CVBS connector - Output to Touch Screen (TS) LVDS connector - Output to RSECM Connector - MOST Connector - 12V power supply from Battery Junction Box (BJB) and ground The TVCM is located below the front left seat and is attached to a bracket adjacent to

     Rear Drive Halfshafts Outer Constant Velocity Joint Boot (G1791657) / Installation

    Installation CAUTION: Extreme cleanliness must be exercised when handling these components. Clean and inspect the components for deterioration. CAUTION: Make sure that a new outer joint boot is to be installed. Renew Part: Outer constant velocity joint boot kit. Pack the outer CV joint with the

    © 2019-2024 Copyright www.lrdisc.com