Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Side Panel Sheet Metal Repairs Rocker Panel and B Pillar Inner (G1770926) - Installation

Land Rover Discovery (2009–2016) Service Manual / Body / Body Repairs and General Information / Side Panel Sheet Metal Repairs Rocker Panel and B Pillar Inner (G1770926) / Side Panel Sheet Metal Repairs Rocker Panel and B Pillar Inner (G1770926) - Installation

 Installation

  1. Dress the flanges where necessary.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Detach the rocker panel and B-pillar inner joints from the new ring frame as indicated.
  2. Separate the joints and remove the rocker panel and B-pillar inner from the ring frame.
  3. Deburr the drilled holes.
  4. Clean and prepare the panel surfaces.
  5. Offer up the new rocker panel and B-pillar inner and clamp into position. Check alignment, if correct, proceed to next step, if not, rectify and recheck before proceeding.
  6. Cut slots in the new rocker panel and B-pillar inner where the Metal Inert Gas (MIG) braze slot welds are to be installed as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the new rocker panel and B-pillar inner where the MIG braze slot welds are to be installed as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

NOTE:

Follow steps 1 and 2 as shown to cut the MIG braze slots.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the B-pillar inner where the MIG braze slot welds are to be installed as indicated.

NOTE:

Follow steps 1 and 2 as shown to cut the MIG braze slots.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the B-pillar inner where the MIG braze slot welds are to be installed as indicated.

NOTE:

Follow steps 1 to 3 as shown to cut the MIG braze slots.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the new rocker panel and B-pillar inner where the MIG braze slot welds are to be installed as indicated.

NOTE:

Follow steps 1 and 2 as shown to cut the MIG braze slots.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Cut slots in the rocker panel inner where the MIG braze slot welds are to be installed as indicated.
  2. Remove the new rocker panel and B-pillar inner.
  3. Deburr the drilled slots.
  4. Clean and prepare the panel surfaces.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Apply a 5 mm bead of Land Rover approved sealer to the Noise, Vibration and Harshness (NVH) component as indicated.
  2. Offer up the new rocker panel and B-pillar inner and clamp into position. Check alignment, if correct, proceed to next step, if not, rectify and recheck before proceeding.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.

Side panel sheet metal repairs rocker panel and B pillar inner (G1770926) - Installation

  1. Install the MIG braze slot welds as indicated.
  2. Dress all welded joints.
  3. Make sure that any open or exposed panel joints are correctly sealed.
  4. Make sure corrosion protection is applied to all areas affected by repair.
  5. The installation of associated panels and components is the reversal of removal procedure.
    next pageSide Panel Sheet Metal Repairs Rocker Panel and B Pillar Inner (G1770926) - RemovalSide Panel Sheet Metal Repairs Rocker Panel (G1770907)next page

    READ NEXT:

     Side Panel Sheet Metal Repairs Rocker Panel (G1770907)

     Side Panel Sheet Metal Repairs Rocker Panel (G1770907) - Removal

    NOTE: The rocker panel is installed in conjunction with: Front bumper cover Front fender Front fender splash shield Front door Rear door front seat Rear seat cushion Cowl side trim panel B-P

     Side Panel Sheet Metal Repairs Rocker Panel (G1770907) - Installation

    Dress the flanges where necessary. Offer up the new rocker panel and clamp into position. Check alignment if correct, proceed to next step, if not, rectify and recheck before proceeding. Dri

    SEE MORE:

     Uni-body, Subframe and Mounting System Rear Subframe Bushing (G1779466) / Removal and Installation

    SPECIAL TOOL(S) REMOVAL NOTES: Some variation in the illustrations may occur, but the essential information is always correct. Some components shown removed for clarity. Refer to: Rear Subframe - AWD (502-00, Removal and Installation). Refer to: Rear Subframe - FWD (502-00, Removal and I

     Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Injector Fuel Return Line (G1875962) / Installation

    Install the fuel injector fuel return line. NOTE: Remove and discard the blanking cap. Connect the fuel pump fuel return line. NOTE: Remove and discard the blanking caps. Connect the fuel rail fuel supply line. Attach the fuel return line and connect the fuel line retaining clip. NOTE: R

    © 2019-2026 Copyright www.lrdisc.com