Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Exhaust System / Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Installation

CAUTIONS:

  • Make sure the anti-seize compound does not contact the catalyst monitor sensor tip.
  • If accidentally dropped or knocked install a new sensor.

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Special Tool(s): 310-121

Torque: 48 Nm

CAUTION:

Only tighten the bolts finger tight at this stage

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

CAUTIONS:

  • Take extra care not to damage the component.
  • Take extra care not to damage the surrounding components.

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

CAUTION:

Only tighten the bolts finger tight at this stage

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

NOTE:

Install a new gasket.

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Renew Part: Catalytic converter to turbocharger gasket.

NOTE:

Install a new clamp.

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Renew Part: Catalytic converter to turbocharger clamp.

Torque: 10 Nm

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Torque: 24 Nm

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Torque: 24 Nm

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Torque: 24 Nm

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Torque: 24 Nm

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

NOTE:

Install a new gasket.

Exhaust - Ingenium i4 2.0l Diesel Catalytic Converter (G1880489) / Installation

Renew Part: Low pressure exhaust gas recirculation cooler gasket.

Torque: 24 Nm

Install the Diesel Particulate Filter (DPF).

Refer to: Diesel Particulate Filter - Vehicles With: Diesel Exhaust Fluid (309-00C Exhaust System - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Diesel Particulate Filter - Vehicles Without: Diesel Exhaust Fluid (309-00C Exhaust System - INGENIUM I4 2.0L Diesel, Removal and Installation).

Install the front subframe.

Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).

Install the engine acoustic cover.

Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Install the right front fender splash shield.

Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).

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