Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Injection Component Cleaning (G1202495)

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Fuel Charging and Controls - Ingenium i4 2.0l Diesel Fuel Injection Component Cleaning (G1202495)

General Procedures

GENERAL EQUIPMENT

Pneumatic vacuum gun

CLEANING

WARNINGS:

  • Do not carry out any repairs to the fuel system with the engine running. Failure to follow this instruction may result in personal injury.
  • Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.

    If fuel contacts the eyes, flush the eyes with cold water or eyewash solution and seek immediate medical attention.

  • Place the vehicle in a well ventilated, quarantined area and arrange ' No Smoking/Petrol Fumes' signs about the vehicle.
  • Wash hands thoroughly after fuel handling, as prolonged contact may cause irritation. Should irritation develop, seek medical attention.
  • Do not carry or operate cellular phones when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.

CAUTIONS:

  • Before using the cleaning fluid, protect all electrical components and connectors with lint-free non-flocking material.
  • Make sure that all parts removed from the vehicle are placed on the lint-free non-flocking material.
  • Make sure that any protective clothing worn is clean and made from lint-free non-flocking material.
  • Make sure that clean non-plated tools are used. Clean tools using a new brush that will not lose its bristles, prior to starting work on the vehicle.
  • Use a steel topped workbench and cover it with clean, lint-free nonflocking material.
  • Make sure the workshop area in which the vehicle is being worked on is as clean and as dust free as possible. Foreign matter from work on clutches, brakes or from machining or welding operations can contaminate the fuel system and may result in later malfunction.

Using a new brush that will not lose its bristles, brush the components being removed and the surrounding area.

Using a pneumatic vacuum gun, remove all traces of foreign material.

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