Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Glass Roof Panel (G1805062) - Removal

Removal

Refer to: Glass Roof Panel Blind (501-11, Removal and Installation).

Glass roof panel (G1805062) - Removal

Glass roof panel (G1805062) - Removal

CAUTIONS:

  • Protect the surrounding paintwork to avoid damage.
  • Protect the surrounding components.

Glass roof panel (G1805062) - Removal

WARNING:

Wear safety goggles and protective gloves.

CAUTIONS:

  • The glass roof panel adhesive is uneven as there are 6 raised Torx bolts that may catch the BTB blade (measure and mark the area before cutting. Use the rear front stud as a fixing point to take measurements from, as indicated) on cutting the adhesive.
  • Make sure that a velcro stick on pad (WK11VEL from the BTB kit) is installed to the bottom of the blade, to prevent damage to the paintwork.
  • Protect the surrounding paintwork and body from the movement of the cutting blades, using WK11PP.

NOTE:

Glass roof panel shown removed for clarity.

Glass roof panel (G1805062) - Removal

  • Cut between points 1 and 4, use a WK28RS blade first the blade WK28RM, cut with the flat side against the body, not the roof panel cassette.
  • Cut between points 2 and 3, use a WK28RS blade first the blade WK28RM, cut with the flat side against the body, not the roof panel cassette.
  • Cut between points 1 and 2, use a WK28RS blade first the blade WK28RM, cut with the flat side against the body, not the roof panel cassette.
  • Cut between points 3 and 4, use a WK28RS blade first the blade WK28RM, cut with the flat side against the body, not the roof panel cassette.

WARNING:

This step requires the aid of another technician.

Glass roof panel (G1805062) - Removal

Cut any excessive adhesive, use a WK6 winged blade.

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