Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Glass Roof Panel (G1805062) - Installation

Installation

CAUTIONS:

  • Make sure that the 10 spacers are correctly installed prior to installation.
  • Make a note of the orientation of the spacers.

Glass roof panel (G1805062) - Installation

CAUTION:

Make sure that the mating faces are clean and free of foreign material.

Glass roof panel (G1805062) - Installation

Prepare the glass roof panel, glass roof panel flange and trimmed PU adhesive in accordance with the instructions included with the PU adhesive kit.

CAUTION:

Touching the adhesive surface will impair rebonding.

NOTES:

  • Install new spacers as necessary.
  • Make sure that the spacers are installed to noted position.
  • Apply a small amount of PU to the spacers to help maintain their position for installation.

Glass roof panel (G1805062) - Installation

Apply a continuous bead of sealant to the glass roof panel.

CAUTION:

Note the orientation of the locating pins prior to installation.

NOTE:

Make sure that the front locating pin is installed first.

Glass roof panel (G1805062) - Installation

WARNING:

This step requires the aid of another technician.

CAUTIONS:

  • Make sure that the component is correctly located on the locating dowels.
  • Make sure that equal pressure is applied to the full length of the component.
  • To make sure the glass roof panel adhesive is not touched or smeared during installation, more technicians may be required to assist with this step.

Glass roof panel (G1805062) - Installation

  • With assistance, install and align the glass roof panel.
  • Lightly press the glass roof panel to seat the sealer.
  • Secure the glass roof panel in position using tape.
  • If the ambient temperature falls below 10 degrees C, apply warm air (25 degrees C) continuously for 15 minutes.

CAUTIONS:

  • Make sure that no excess sealant residue is evident.
  • Make sure that the sealant is allowed to dry in accordance with the instructions included with the PU adhesive kit.
  • If using heat to dry the water from the vehicle after water testing the glass roof panel, do not use excessive heat

Glass roof panel (G1805062) - Installation

  • If water is used as a means for the leak check, then allow sealant to dry before testing.
  • Spray water around the glass roof panel, mark any area that leaks. Dry the glass roof panel and sealant before applying additional sealant.

Glass roof panel (G1805062) - Installation

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