Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Hydraulic Brake Actuation Brake Pedal and Bracket (G2164230) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Chassis / Chassis-Brake-System / Hydraulic Brake Actuation Brake Pedal and Bracket (G2164230) / Removal and Installation

REMOVAL

NOTES:

  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  • Right brake pedal and bracket sown, left is similar.

Make the Supplemental Restraint System (SRS) safe.

Refer to: Supplemental Restraint System Health and Safety Precautions (100-00 General Information, Description and Operation).

Disconnect the startup battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Remove the driver lower airbag module.

Refer to: Driver Lower Airbag Module (501-20B Supplemental Restraint System, Removal and Installation).

Remove the accelerator pedal.

Refer to: Accelerator Pedal (310-02 Acceleration Control, Removal and Installation).

Hydraulic brake actuation brake pedal and bracket (G2164230) removal and installation

  1. Disconnect the electrical connector from the brake pedal position sensor.
  2. Release the wiring harness from the brake pedal.

Hydraulic brake actuation brake pedal and bracket (G2164230) removal and installation

  1. Remove and discard the locking pin.
  2. Remove the brake pedal and bracket.

NOTE:

Do not disassemble further if the component is removed for access only.

Hydraulic brake actuation brake pedal and bracket (G2164230) removal and installation

Remove the brake pedal position sensor.

INSTALLATION

NOTE:

If installing a new component

Install the brake pedal position sensor.

  1. Install the brake pedal and bracket.

    Torque: 25 Nm

  2. Install the locking pin.

Install the wiring harness.

Install the accelerator pedal.

Refer to: Accelerator Pedal (310-02 Acceleration Control, Removal and Installation).

Install the driver lower airbag module.

Refer to: Driver Lower Airbag Module (501-20B Supplemental Restraint System, Removal and Installation).

Connect the startup battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

    READ NEXT:

     Hydraulic Brake Actuation / Description and Operation

    COMPONENT LOCATION NOTE: Right Hand Drive (RHD) illustration shown, Left Hand Drive (LHD) illustration similar. Brake pedal Hydraulic pipes Integrated Hydraulic Control Unit (HCU) and Anti-lock

     Brake Master Cylinder and Fluid Reservoir

    Brake fluid reservoir cap Brake fluid level switch Brake fluid reservoir Secondary circuit inlet port Primary circuit inlet port Brake master cylinder Secondary circuit outlet port Primary

     Hydraulic Control Unit (HCU)

    Anti-lock Brake System (ABS) control module Secondary circuit port Left front caliper port Right front caliper port Primary circuit port Left rear caliper port Right rear caliper port Hydra

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    REMOVAL NOTE: The side panel is installed in conjunction with: Front bumper cover Fender Fender splash shield Front fender mounting panel Windshield Front door Rear door Rocker panel moulding Roof moulding Headliner Side air curtain module Roof panel Roof front panel Roof rear panel

     Keyless start backup

    If the vehicle is unlocked using the emergency key blade, or the Smart key is not detected by the vehicle, it will be necessary to use the Keyless start backup feature to disarm the alarm and start the engine. The Keyless start backup feature can only be used when the message Smart Key Not Recognise

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