Land Rover Discovery: Hydraulic Brake Actuation Brake Pedal and Bracket (G2164230) / Removal and Installation
REMOVAL
NOTES:
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- Right brake pedal and bracket sown, left is similar.
Make the Supplemental Restraint System (SRS) safe.
Refer to: Supplemental Restraint System Health and Safety Precautions (100-00 General Information, Description and Operation).
Disconnect the startup battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Remove the driver lower airbag module.
Refer to: Driver Lower Airbag Module (501-20B Supplemental Restraint System, Removal and Installation).
Remove the accelerator pedal.
Refer to: Accelerator Pedal (310-02 Acceleration Control, Removal and Installation).
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- Disconnect the electrical connector from the brake pedal position sensor.
- Release the wiring harness from the brake pedal.
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- Remove and discard the locking pin.
- Remove the brake pedal and bracket.
NOTE:
Do not disassemble further if the component is removed for access only.
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Remove the brake pedal position sensor.
INSTALLATION
NOTE:
If installing a new component
Install the brake pedal position sensor.
- Install the brake pedal and bracket.
Torque: 25 Nm
- Install the locking pin.
Install the wiring harness.
Install the accelerator pedal.
Refer to: Accelerator Pedal (310-02 Acceleration Control, Removal and Installation).
Install the driver lower airbag module.
Refer to: Driver Lower Airbag Module (501-20B Supplemental Restraint System, Removal and Installation).
Connect the startup battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Hydraulic Brake Actuation Brake Master Cylinder (G1785122) / Removal and
InstallationHydraulic Brake Actuation / Description and Operation
READ NEXT:
Hydraulic Brake Actuation / Description and Operation
COMPONENT LOCATION
NOTE:
Right Hand Drive (RHD) illustration shown, Left Hand Drive (LHD)
illustration similar.
Brake pedal
Hydraulic pipes
Integrated Hydraulic Control Unit (HCU) and Anti-lock
Brake Master Cylinder and Fluid Reservoir
Brake fluid reservoir cap
Brake fluid level switch
Brake fluid reservoir
Secondary circuit inlet port
Primary circuit inlet port
Brake master cylinder
Secondary circuit outlet port
Primary
Hydraulic Control Unit (HCU)
Anti-lock Brake System (ABS) control module
Secondary circuit port
Left front caliper port
Right front caliper port
Primary circuit port
Left rear caliper port
Right rear caliper port
Hydra
SEE MORE:
Glass, Frames and Mechanisms
- Description
WINDOW SWITCHES
Driver Door Switchpack
Passenger Door Switchpacks
Individual window switches are installed in each of the three passenger
doors. Window switches for all of the windows and a rear window isolation
switch are installed in the driver door switchpack in the top surface of the
door tr
Front end Sheet Metal
Repairs Fender
Apron Panel
Front Reinforcement (G1775679) - Installation
Installation
Dress flanges where necessary.
Using the old fender apron panel front reinforcement as a guide,
drill holes in the new fender apron panel front reinforcement where
the metal inert gas (MIG) plug welds are to be installed as
indicated.
Drill holes where the MIG plug welds
