Land Rover Discovery: Rear end Sheet Metal
Repairs Spare
Wheel - Vehicles
Without - 7
Seats (G1770929)
- Installation
Installation
- Dress the flanges where necessary.
- Offer up the new spare wheel well and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
![Rear end sheet metal repairs spare wheel well - vehicles without- 7 seats (G1770929) - Installation](images/books/227/index(5).11.jpg)
- Drill holes where the MIG plug welds are to be installed as
indicated.
- Remove the spare wheel well.
- Deburr the drilled holes.
- Clean and prepare the panel surfaces.
NOTE:
Make sure that the adhesive is 30mm away from any MIG
plug welds to avoid contamination.
![Rear end sheet metal repairs spare wheel well - vehicles without- 7 seats (G1770929) - Installation](images/books/227/index(5).12.jpg)
- Apply a 5mm bead of Land Rover approved sealer as indicated.
- Offer up the new spare wheel well and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
![Rear end sheet metal repairs spare wheel well - vehicles without- 7 seats (G1770929) - Installation](images/books/227/index(5).13.jpg)
- Install the spot welds as indicated.
![Rear end sheet metal repairs spare wheel well - vehicles without- 7 seats (G1770929) - Installation](images/books/227/index(5).14.jpg)
- Install the MIG plug welds as indicated.
- Dress the MIG plug welds.
![Rear end sheet metal repairs spare wheel well - vehicles without- 7 seats (G1770929) - Installation](images/books/227/index(4).15.jpg)
- Install new NVH material as indicated.
![Rear end sheet metal repairs spare wheel well - vehicles without- 7 seats (G1770929) - Installation](images/books/227/index(4).16.jpg)
- Install the brackets and braces and tighten the bolts to 45Nm as
indicated.
- Make sure that any open or exposed panel joints are correctly
sealed.
- Make sure corrosion protection is applied to all areas affected by
repair.
- The installation of associated panels and components is the reversal
of removal procedure.
READ NEXT:
Removal
NOTE:
The spare wheel well is installed in conjunction with:
Rear bumper cover
Rear bumper
Rear bumper retaining rail
D-pillar trim panel
Rear folding seats
Back panel outer
Back pane
Installation
Dress the flanges where necessary.
Offer up the new spare wheel well and clamp into position. Check
alignment, if correct, proceed to next step, if not, rectify and
recheck before pr
SEE MORE:
Installation
Dress the flanges where necessary.
Using the old rocker panel and B-pillar outer for reference measure,
mark and cut the new rocker panel and B-pillar outer where the
Metal Inert Gas (MIG) butt joints are to be made as indicated.
Offer up the new rocker panel and B-pillar oute
REMOVAL
NOTES:
Removal steps in this procedure may contain installation details.
Left illustration shown, Right is similar.
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables,
Specifications).
WARNING:
Make sure to support the vehicle with axle st