Land Rover Discovery: Roof Sheet Metal Repairs Roof Rear Panel (G1770883) Removal

Removal

NOTE:

The roof rear panel is installed in conjunction with:

• Headliner
• Roof moulding
• Side air curtain module
• Glass roof panel
• Liftgate

1. The roof rear panel is serviced as indicated.
2. Before commencing this procedure make sure that you are aware of all Health and Safety requirements.

   For additional information, refer to: Health and Safety Precautions (100-00, Description and Operation).

3. For further information on the methods, tools and fixings used in this procedure refer to the body repairs - general information section.

NOTES:

• Where self piercing rivets (SPR) removal is instructed use either the approved SPR tool or a 5.3mm drill bit.
• Any joints sealed as part of vehicle manufacture must be sealed as part of the repair.
• New screw in roof studs must be installed in the installation of the roof rear panel.
• Make sure a zinc rich primer is applied to any bare metal surfaces.

4. For additional information, refer to: Headliner (501-05, Removal and Installation).
5. For additional information, refer to: Roof Moulding - 5-Door (501- 08, Removal and Installation).
6. For additional information, refer to: Side Air Curtain Module (501- 20B, Removal and Installation).
7. For additional information, refer to: Glass Roof Panel (501-11, Removal and Installation).
8. For additional information, refer to: Liftgate (501-03, Removal and Installation).
9. Release and position the wiring harness to one side.
10. Remove the roof studs as indicated.

11. Remove the SPR's and the spot welds as indicated.
12. Carefully separate the joints and remove the roof rear panel.

Roof Sheet Metal Repairs Roof Rear Panel (G1770883)Roof Sheet Metal Repairs Roof Rear Panel (G1770883) - Installation

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