Land Rover Discovery: Roof Sheet Metal
Repairs Roof
Rear Panel (G1770883)
Removal
Removal
NOTE:
The roof rear panel is installed in conjunction with:
- Headliner
- Roof moulding
- Side air curtain module
- Glass roof panel
- Liftgate
.120.jpg)
- The roof rear panel is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions
(100-00, Description and Operation).
- For further information on the methods, tools and fixings used in
this procedure refer to the body repairs - general information
section.
NOTES:
- Where self piercing rivets (SPR) removal is instructed use either the
approved SPR tool or a 5.3mm drill bit.
- Any joints sealed as part of vehicle manufacture must be sealed as
part of the repair.
- New screw in roof studs must be installed in the installation of the
roof rear panel.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- For additional information, refer to: Headliner (501-05, Removal and
Installation).
- For additional information, refer to: Roof Moulding - 5-Door (501-
08, Removal and Installation).
- For additional information, refer to: Side Air Curtain Module (501-
20B, Removal and Installation).
- For additional information, refer to: Glass Roof Panel (501-11,
Removal and Installation).
- For additional information, refer to: Liftgate (501-03, Removal and
Installation).
- Release and position the wiring harness to one side.
- Remove the roof studs as indicated.
.121.jpg)
.122.jpg)
- Remove the SPR's and the spot welds as indicated.
- Carefully separate the joints and remove the roof rear panel.
READ NEXT:
Installation
NOTE:
BSF installation involves using the Land Rover approved BSF
installation tool and requires a hole diameter of 6.5mm.
Dress flanges where necessary.
Clean and prepare the pa
REMOVAL
NOTE:
The roof rear header panel is installed in conjunction with:
Headliner
Roof moulding
Side air curtain module
Roof panel
Roof rear panel
Glass roof panel
Liftgate
The roof re
SEE MORE:
REMOVAL
WARNINGS:
Do not probe supplemental restraint system (SRS) electrical
connectors.
To avoid accidental deployment and possible personal injury,
the
backup power supply must be depleted before repairing or
replacing any air bag supplemental restraint system (SRS)
components. To deplet
InControl Wi-Fi allows in-car connection
to the internet using a 3G connection. It
utilises the roof mounted antenna,
increasing the reliability of continuous 3G
connection while on the move. Better data
connection strength is achieved,
compared to a smartphone in the vehicle,
as the metal structure