Land Rover Discovery: Side Panel Sheet
Metal Repairs
Rocker Panel and 'B'
Pillar Outer
Panel (G1770927) -
Installation
Installation
- Dress the flanges where necessary.
- Using the old rocker panel and B-pillar outer for reference measure,
mark and cut the new rocker panel and B-pillar outer where the
Metal Inert Gas (MIG) butt joints are to be made as indicated.
.34.jpg)
- Offer up the new rocker panel and B-pillar outer and clamp into
position. Check alignment if correct, proceed to next step, if not,
rectify and recheck before proceeding.
NOTE:
Follow Steps 1 and 2 as shown to cut the MIG braze slots.
- Cut slots in the new rocker panel and B-pillar outer where the MIG
braze slot welds are to be installed as indicated.
.35.jpg)
NOTE:
Follow Steps 1 and 2 as shown to cut the MIG braze slots.
.36.jpg)
- Cut slots in the new rocker panel and B-pillar outer where the MIG
braze slot welds are to be installed as indicated.
NOTE:
Follow Steps 1 and 2 as shown to cut the MIG braze slots.
.37.jpg)
- Cut slots in the new rocker panel and B-pillar outer where the MIG
braze slot welds are to be installed as indicated.
.38.jpg)
- Drill holes in new rocker panel and B-pillar outer where the MIG
plug welds are to be installed as indicated.
- Remove the new rocker panel and B-pillar outer.
- Deburr the drilled holes and slots.
- Clean and prepare the panel surfaces including the Noise, Vibration
and Harshness (NVH) component.
- Apply a 5 mm bead of Land Rover recommended sealer to the NVH
component as indicated.
.39.jpg)
- Offer up the new rocker panel and B-pillar outer and clamp into
position. Check alignment if correct, proceed to next step, if not,
rectify and recheck before proceeding.
.40.jpg)
- Tack MIG weld the butt joints as indicated.
.41.jpg)
- Install the spot and MIG plug welds as indicated.
.42.jpg)
- Install the MIG braze slot welds as indicated.
.43.jpg)
- Install the MIG braze slot welds as indicated.
.44.jpg)
- MIG weld the butt joints as indicated.
- Dress all welds.
- Install the front door lower door hinge and tighten the bolts to 30
Nm.
- Install the rear door upper and lower hinges and tighten the bolts
to 30 Nm.
- Apply a Land Rover recommended sealer and seal the panel flange
edges of the MIG braze slot welds in the door aperture areas to
prevent water ingress.
- Make sure that any open or exposed panel joints are correctly
sealed.
- Make sure corrosion protection is applied to all areas affected by
repair.
- The installation of associated panels and components is the reversal
of removal procedure.
READ NEXT:
NOTE:
The rocker panel and B-pillar inner is installed in conjunction with:
Front fender
Front door
Rear door
B-pillar outer panel
Headliner
Rocker panel
NOTE:
The rocker panel and B-pillar in
Installation
Dress the flanges where necessary.
Detach the rocker panel and B-pillar inner joints from the new ring
frame as indicated.
Separate the joints and remove the rocker panel
SEE MORE:
REMOVAL
NOTES:
Removal steps in this procedure may contain
installation details.
LH illustration shown, RH is similar.
Refer to: Rear Door Trim Panel (501-05 Interior Trim and
Ornamentation, Removal and Installation).
Torque: 2 Nm
INSTALLATION
To install, reverse the removal procedure.
Su
WARNINGS:
Before commencing work on underside of vehicle, ensure that
axle
stands are correctly positioned and vehicle is securely supported.
Always chock the rear wheels when jacking the front of the
vehicle.
A hydraulic jack with a minimum lifting capacity of 1500 kg, (3,300 lbs) must
be