REMOVAL
WARNING:
Be prepared to catch escaping fluid.
CAUTION:
Extreme cleanliness must be exercised when handling this component.
NOTES:
WARNING:
Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
Disconnect the battery ground cable.
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Refer to: Charge Air Cooler (303-12C, Removal and Installation).
Refer to: Cooling System Partial Draining and Vacuum Filling (303- 03A Engine Cooling - TD4 2.2L Diesel, General Procedures).
Refer to: Transmission Fluid Drain and Refill (307-01 Automatic Transmission/Transaxle, General Procedures).
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CAUTION:
Care must be taken when handling the component. Do not place on a surface with the seal faced down. Failure to follow this instruction may damage the component.
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INSTALLATION
CAUTION:
Make sure that the mating faces are clean and free of foreign material.

Tighten the bolts in the sequence illustrated.
Torque: 9 Nm
NOTE:
This step is only required if previously removed.

Torque: 10 Nm

Torque: 8 Nm

Refer to: Charge Air Cooler (303-12C, Removal and Installation).
Refer to: Transmission Fluid Drain and Refill (307-01 Automatic Transmission/Transaxle, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303- 03A Engine Cooling - TD4 2.2L Diesel, General Procedures).
Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
Transmission Oil Supply
Pipe (G1707722)
/ Removal and Installation
Transmission Transaxle Cooling
Description and Operation
Front end Sheet Metal
Repairs Front
Side Member and
Suspension Top
Mount
Assembly (G1770869) - Installation
Headlamp Washer Jet (G1780361) / Removal and Installation